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Expresso lift2move - User Manual

Expresso lift2move
67 pages
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Lifting aid
May 2014
Operating manual

Table of Contents

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Summary

Preface

General Information

Using the Operating Manual

Instructions on how to use the manual for safe and correct product handling and maintenance.

Copyright and Usage Rights

Manual intended for authorized use; transfer and copying are prohibited without consent.

Limitation of Liability

Details EXPRESSO's warranty terms and conditions, excluding certain damages and misuse.

Warranty Terms

Assurance of product quality and functional guarantee provided by EXPRESSO.

Safety and Warning Symbols

Explanation of symbols and signal words used to indicate danger levels and provide safety notes.

Terminology

Definitions of key terms like Owner/operator, Operating personnel, and Expert.

Test Specifications

Details on acceptance tests and recommendations for recurring inspections by an Expert.

Customer Support and Service

Information on EXPRESSO's on-site technical inspection and customer support contact details.

Safety Instructions

General Safety Remarks

All personnel must read and understand the manual, safety regulations, and notes for safe operation.

Daily Checks and Protective Equipment

Ensures daily checks, proper work clothes, and protective equipment for safe operation.

Labels and Markings

Importance of keeping all warning, danger, and safety signs legible on the lift2move.

Component Safety Labels

Details safety instructions for wheelbases, battery packs, and load handling attachments.

Intended Use of the Lifting Aid

Specifies that the lift2move is designed exclusively for indoor use in enclosed spaces and on level surfaces.

Non-Intended (Incorrect) Use

Lists prohibited uses that pose risks to life, limb, or property, such as use on inclines or with improper loads.

Specific Hazards

Highlights risks from suspended loads and moving equipment parts, with necessary precautions.

Transport, Packaging, and Storage

Safety Notes for Unloading and Transport

Precautions during unloading and transport to prevent injury from suspended loads and ensure safe handling.

Delivery Checking Procedure

Steps to follow immediately after receipt to check for completeness and transport damage.

Packaging Material Disposal

Guidance on separating and recycling packaging materials to prevent environmental damage.

Storage and Transport Guidelines

Instructions for disconnecting components and observing temperature limits during storage and transport.

Product Description

Basic Components Overview

Identifies the modular construction and lists the basic components of the lift2move lifting aid.

Assembly and Disassembly

Qualification for Assembly;Disassembly

Specifies that service, maintenance, and repair work should only be performed by qualified technicians.

Personal Protective Equipment

Emphasizes the need for personal protective equipment during assembly and disassembly work.

Operation Guidelines

General Operation Notes

Lift2move must be operated by trained personnel on flat floors, avoiding inclines and danger areas.

Commissioning the Lifting Aid

Procedure for checking completeness, operational safety, and battery status before initial use.

Operating the Lifting Aid

Details on using the brake lever and castors for locking, swiveling, and parking the lift2move.

Push Handle Adjustment

Guidance on adjusting the push handle height for ergonomic working posture and safe handling.

Two-Stage Control Unit Usage

Instructions for operating motorized functions using the control unit, including movement controls.

Load Handling Attachments

Information on standard and customized load handling attachments, emphasizing payload limits.

Spindle Drive Mechanism

Description of the spindle drive for vertical movement and safety features like slip clutch.

Moving and Transporting Loads

Key considerations for safe movement and transport of loads, including visibility and load securing.

After Finishing Work

Procedures for recharging batteries and cleaning the lift2move after use.

Power Supply and Battery Management

Battery Charger Operation

Instructions for using the supplied charging unit, including disconnection before operation.

Battery Pack Care

Recommendations for charging batteries during longer periods of non-use to prevent discharge.

Charging the Batteries

Steps for connecting the charger, identifying charging status via LEDs, and optimal charging times.

Battery Charge Status Indicator

Explanation of the indicator on the battery pack for monitoring the battery's present charging state.

Servicing and Maintenance

Safety in Maintenance Operations

Critical safety rules for maintenance to prevent injury and damage, including switching off the unit.

Daily Maintenance Tasks

Routine tasks including charging batteries, checking safety devices, and cleaning the lift2move.

Annual Maintenance Procedures

Annual checks for electrical connections, screw fasteners, and lifting pillar, performed by technicians.

Component Checks (Brakes, Labels)

Verification of brakes and castors operation, and readability of all labels and markings.

Post-Maintenance Checks

Steps to ensure safety and proper function after maintenance, including checking screws and covers.

Screw Tightening Torques

Table specifying tightening torques in Nm for standard metric threads based on screw grade.

Annual Safety Check

Requirement for an annual safety check by an authorized person and recording of results.

Functional Faults and Troubleshooting

General Notes on Functional Faults

Emphasizes immediate shutdown and securing of the lift2move upon detecting any functional faults.

Troubleshooting Common Issues

Guidance for resolving issues like motor not running, carriage not moving, or slow load handling.

Returning the Lifter to Operation

Procedure for putting the lift2move back into operation after a fault has been remedied.

Technical Data

General Specifications

Key specifications including payload, weight, lifting speed, battery type, and materials.

Data Sheet: lift2 move 85

Detailed technical specifications and dimensions for the lift2move 85 model with different wheelbases.

Data Sheet: lift2 move 125

Detailed technical specifications and dimensions for the lift2move 125 model with different wheelbases.

Data Sheet: lift2 move 175

Detailed technical specifications and dimensions for the lift2move 175 model with different wheelbases.

Data Sheet: lift2 move 225

Detailed technical specifications and dimensions for the lift2move 225 model with different wheelbases.

Wheelbase Versions

Illustrations and examples of different application-specific wheelbase configurations.

Maximum Payload Charts

Diagrams showing maximum permissible payload based on load center of gravity and distance.

Battery Efficiency and Service Life

Factors affecting battery life and charging cycles, with recommendations for optimal usage and charging.

Circuit Diagrams

Electrical schematics for lift2move models 85, 125, 175, and 225, detailing component connections.

Inspection and Testing Records

Annual Safety Inspection Record

Form for recording results of annual safety checks on wheelbase, brakes, and load handling attachment.

Pre-Delivery Test Report

Report detailing mechanical, power supply, and driving tests conducted before product delivery.

Declaration of Conformity

CE Declaration of Conformity

Manufacturer's declaration that the product complies with relevant EU safety and health provisions.

Expresso lift2move Specifications

General IconGeneral
BrandExpresso
Modellift2move
CategoryLifting Systems
LanguageEnglish