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Ezgo ELECTRIC POWERED PERSONNEL CARRIERS User Manual

Ezgo ELECTRIC POWERED PERSONNEL CARRIERS
192 pages
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A Textron Company
ELECTRIC POWERED
PERSONNEL CARRIERS
AND GOLF CAR
TECHNICIAN’S
REPAIR AND SERVICE MANUAL
600938
ISSUED SEPTEMBER 2004 REVISED OCTOBER 2007

Table of Contents

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Ezgo ELECTRIC POWERED PERSONNEL CARRIERS Specifications

General IconGeneral
BrandEzgo
ModelELECTRIC POWERED PERSONNEL CARRIERS
CategoryUtility Vehicle
LanguageEnglish

Summary

Technician's Repair and Service Manual

Safety Information

Provides general safety guidelines and warnings for operating and maintaining the vehicle.

General Information and Routine Maintenance

Covers vehicle identification, transportation, servicing, and routine maintenance procedures.

Torque Specifications

Details torque values for various bolts and fasteners used in the vehicle.

Periodic Service Schedule

Outlines a schedule for regular maintenance tasks based on time or operating hours.

Safety Section

Comprehensive safety practices, warnings, and procedures for operating and servicing the vehicle.

General Safety Practices

Broad safety practices recommended for safe operation and maintenance of golf cars.

Maintenance Practices

Guidelines for performing maintenance, including personnel, parts, ventilation, and procedures.

Operating Safety Rules and Practices

Rules and practices for safe operation, including operator qualifications and general conduct.

Before Servicing the Vehicle

Crucial warnings and precautions to observe before starting any vehicle service procedure.

Battery Removal & Installation

Detailed procedure for safely removing and installing vehicle batteries.

Front Suspension and Steering Section

Information on maintenance, replacement, and adjustment of front suspension and steering systems.

Electronic Speed Control Section

Information on the vehicle's speed control system, operation, and troubleshooting.

General Troubleshooting (ESC)

Guidance for diagnosing common problems with the electronic speed control system.

Brakes - Front Disc Section

Information on the front disc brake system, including description, maintenance, and bleeding.

Mechanical Brakes Section

Details on the mechanical rear brake system, including overview, troubleshooting, and maintenance.

Troubleshooting Flowchart (Mechanical Brakes)

A visual guide for diagnosing problems in the mechanical brake system.

Troubleshooting Table (Mechanical Brakes)

A table listing common brake conditions, possible causes, and corrections.

Troubleshooting and Inspection

Procedures for inspecting and troubleshooting the mechanical brake system.

Maintenance and Repairs (Mechanical Brakes)

Procedures for performing maintenance and repairs on mechanical brake components.

Motor Section

Information on motor removal, disassembly, testing, and installation.

Batteries and Charging Section

Guidance on battery safety, maintenance, charging, and troubleshooting.

Battery Maintenance

Procedures for maintaining batteries, including cleaning and checking electrolyte levels.

Troubleshooting (Batteries & Charging)

Diagnosing common issues related to batteries and charging systems.

Rear Suspension Section

Procedures for removing and installing rear suspension components.

Rear Axle Section

Procedures for removing, installing, and disassembling the rear axle assembly.

Troubleshooting Section

Guides for diagnosing and resolving common vehicle issues.

General Specifications Section

Provides technical specifications and dimensions for various vehicle models.

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