Ezgo EXPRESS L4 - Adjusting the Belt; STARTER;GENERATOR REPLACEMENT

Page G-5
Repair and Service Manual
B
B
ENGINE
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Fig. 12 Starter/Generator
Move the lower nut (11) up or down the adjustment bolt
until proper belt tension is achieved. Hold the lower nut
(11) in place and tighten the upper jam nut (12) against
it the lower nut to the specified torque value (Ref. Fig.
13).
Fig. 13 Adjusting the Belt Tension
Using a socket and open end wrench, tighten the
starter/generator pivot bolts (13) and nuts (14) to the
specified torque value.
STARTER/GENERATOR REPLACE-
MENT
(Ref. Fig. 12)
Tool List Qty.
Wrench, 8 mm .............................................................1
Wrench, 10 mm ...........................................................1
Wrench, 13 mm ...........................................................1
Wrench, 14 mm ...........................................................2
Wrench, 15 mm ...........................................................1
Ratchet ........................................................................1
Socket, 13 mm.............................................................1
Socket, 15 mm.............................................................1
Torque wrench, ft. lbs. .................................................1
To prevent possibility of personal injury, dis-
connect negative (-) battery cable before
beginning starter/generator removal.
Remove the wiring from the starter/generator. Loosen
the jam nut (11) and the adjusting nut (12) securing the
starter/generator adjuster until the starter/generator belt
can be removed from the drive clutch. Remove the
starter/generator pivot bolts (13) and lift starter/genera-
tor from the vehicle.
Install the starter/generator pivot bolts (13) and hard-
ware loosely in place and install the belt. Tighten a new
starter/generator belt per ‘Starter/Generator Belt Ten-
sion’ earlier in this section.
Tighten jam nut (12) and the pivot bolts (13) and nuts
(14) to the specified torque shown in the torque table
earlier in this section.
Install the wiring and tighten the terminals firmly into
place. Reconnect the battery.
ITEM TORQUE SPECIFICATION
12, 14 30 - 35 ft. lbs. (40 - 48 Nm)
14
13
14
13
12
11
10