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Ezgo Express S4 User Manual
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1
OWNER’S MANUAL
72V ELECTRIC VEHICLE
Express S4
Starting MODEL
YEAR 2020
MANUF
ACTURER INFORMA
TION
T
extron Specialized V
ehicles, Inc.
1451 Marvin Griffin Road.
Augusta, Georgia, USA
30906-
3852
1-800-774-3946 T
echnical
Assistance & Warranty
1-888-438-3946 Service Parts
01
1-706-798-431
1 I
nternational
www
.ezgo.com
2
4
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
9
Battery Prolonged Storage
9
Manufacturer's Intended Use
9
Warranty and Registration
9
Battery Disposal
10
Repair and Parts Manuals
10
Vehicle Identification Numbers
10
Safety Labels
11
Operation Warning Label (662185)
11
Rear-Facing Seat / Load Deck Warning (P/N 610631)
11
Safety
11
Maximum Cargo Load / Maximum Weight Capacity
13
Tire Pressure
13
Operator Safety
13
Unauthorized Operation
14
Operating Without Instruction
14
Alcohol or Drugs
14
Passenger
14
Before Operating
14
Load Operation
15
Driving in Reverse
15
Driving a Damaged Vehicle
15
Driving at Maximum Speeds
15
Driving on Pavement
15
Driving on Public Roads
15
Turning
15
Driving Uphill
15
Driving Downhill
15
Stalling on a Hill
15
Tires
16
Slippery Terrain
16
Battery Charging
16
Vehicle Lifting
16
Vehicle Modification
16
Maintenance Safety
16
Features and Controls
19
Key Switch
19
State of Charge / Hour Meter
19
Max Speed / Range Switch
19
Cup Holder
19
Headlight Switch
19
Halogen
19
LED (if Equipped)
19
Usb Port
19
Table of Contents
20
Steering Wheel
20
Brake Pedals
20
Brake Pedal
20
Parking Brake Pedal
20
Accelerator Pedal
20
Hip Restraints
20
Seat Bottom
20
Glove Box / Storage Compartments
20
Charger Receptacle
20
Canopy Top and Windshield (if Equipped)
20
Flip Seat/Load Deck
21
Operation
23
Safety
23
Before Initial Use
23
Pre-Ride Inspection
23
Environmental Awareness
24
Battery Charger
24
Performance Features
24
Speed Control
24
Pedal-Up Braking
25
Walk-Away Feature
25
Anti-Roll Back Feature
25
Anti-Stall Feature
25
High Pedal Disable Feature
25
Diagnostic Mode Feature
25
Starting and Stopping the Vehicle
26
Starting on a Hill
26
Accelerating
26
Braking
27
Coasting
27
Driving with a Passenger
27
Slippery Surfaces
27
Driving Uphill
28
Traversing Hillsides
28
Driving Downhill
28
Stalling on a Hill
28
Driving in Reverse
29
Parking the Vehicle
29
Hauling Cargo
29
Maximum Cargo Load / Maximum Weight Capacity
30
Flip Seat/ Load Deck Operation
30
Vehicle Maintenance
31
Maintenance Safety
31
Scheduled Maintenance
32
Severe Use Conditions
32
Scheduled Maintenance Chart
32
Recommended Lubricants and Fluids
33
Replacement of Maintenance Items
33
Lifting the Vehicle
34
Lifting Front
34
Lifting Rear
34
Lowering Vehicle
34
Vehicle Cleaning and Care
35
Washing the Vehicle
35
Polishing the Vehicle
35
Tires
35
Tire Pressure
36
Tire Repair
36
Tire Replacement
36
Wheels
36
Wheel Removal
36
Wheel Installation
37
Lights
37
Halogen Headlight Bulb Replacement
37
LED Headlight Assembly Replacement (if Equipped)
37
Brake Light
38
Fuse Replacement
38
Controller System Test
38
Rear Axle
39
Checking the Lubricant Level
39
Lubrication
39
Brakes
40
Periodic Brake Test
40
Battery
41
Battery Disposal
41
Battery Cleaning
42
Battery Charging and Maintenance
42
At each Charging Cycle
42
Monthly
42
Electrolyte Level and Water
43
Battery Replacement
44
Battery Storage
45
Battery Charging
46
AC Voltage
46
Troubleshooting
46
Using a Hydrometer
47
Transporting the Vehicle
48
Hauling the Vehicle
48
Towing the Vehicle
48
Specifications
49
Express S4 72V- Vehicle Specifications
49
5
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Ezgo Express S4 Specifications
General
Brand
Ezgo
Model
Express S4
Category
Electric Vehicles
Language
English
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