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F&S Bondtec 56 i Series - User Manual

F&S Bondtec 56 i Series
57 pages
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Series 56XXi
F&S BONDTEC Semiconductor GmbH
User manual BONDSTAR 2.0

Table of Contents

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Summary

General Information

Applicability of User Guide

Defines the applicability scope and limitations of this user manual for the bonding system.

Guarantee, Warranty, and Liability

Outlines terms, conditions, and exclusions for guarantee, warranty, and liability claims.

Network Capability

Details limitations and warnings regarding connecting the machine to a network during operation.

Scope of Documentation

Lists the components and additional information included in the entire documentation package.

Safety Precautions

Understanding the User Manual

Emphasizes the importance of reading and understanding the user manual for safe operation.

General Safe Operation Instructions

Provides essential safety guidelines and warnings for operating the bonding machine.

CE Declaration of Conformity

Confirms the machine's compliance with CE standards and its attached declaration.

Intended Use of the Bonder

Specifies that the bonder is exclusively approved for bonding applications.

Prohibited Misuse of the Machine

States that the manufacturer is not aware of any misuse cases.

Identifying Residual Hazards

Details potential hazards like moving parts, hazardous substances, and hot surfaces.

Protective Equipment Requirements

Outlines the proper installation of guards and PPE requirements for machine operation.

Operator Safety Instructions

Covers emergency behavior, staff qualification, and safe disposal procedures for the machine.

Technical Specifications

Dimensions and Weight Specifications

Provides detailed dimensions, weight, required free space, and table size for the machine.

Workspace Dimensions

Specifies the X, Y, and Z axis travel ranges within the bonding area.

Environmental Conditions and Connections

Details ambient temperature, humidity, noise levels, and required electrical/air connections.

Bondhead Specifications

Lists specifications for the 5610i and 5630i bondheads, including wire diameter and bond strength.

Material Specifications

Defines substrate types and bonding wires as specified in the purchase agreement.

Model 56 XXi Overview

Multifunction Device Overview

Identifies key components of the bonding machine, including Bondhead, Microscope, and controls.

Machine Control Elements

Describes the main switch, emergency stop, monitor, joystick, and other user interface controls.

Motion System Axes

Explains the Cartesian coordinate system (X, Y, Z axes) and zero positions for machine movement.

Bond Head Terminology

Defines components and functions of various bond heads, including wire spool holder and transducer.

Transport and Installation

Transport and Packaging Guidelines

Provides instructions for secure transport and packaging of the machine and bond heads.

Storage Conditions

Specifies environmental conditions and precautions for storing the machine to prevent damage.

Selecting the Operating Location

Outlines requirements for installing the machine, including accessibility and table stability.

Preparatory Work for Commissioning

Details essential steps before commissioning, including safety checks and unpacking.

Electrical Connection Procedures

Explains how to connect the bonder to the power supply safely and correctly.

Vacuum Connection

Details how to connect the bonder to the vacuum network via the specified socket.

Ultrasonic Generator Connection

Describes how to connect the ultrasonic generator, including data connection types (USB/RS232).

Basic Functions

Key Functions Overview

Details the main menu, toolbar, and specific functions like Live Video and Plot Program.

Performing Simple Actions

Explains manual axis movement, wire clamping, wire feed, and device clamping operations.

Frequently Returning Operations

Describes common operations and toolbar icons used for frequent tasks.

Creating a Bond Program

Guides users through creating a new bond program, including basic settings and parameter loading.

Additional Process Parameters

Details how to define further influencing bond process parameters under Global Settings.

Single Wire Bonding Mode

Bonding in Single Wire Mode

Details the process of bonding a single wire, including teaching bond positions and measuring height.

Single Step Mode Operation

Explains the Step Mode for analyzing and observing the bond process in individual steps.

Process Optimization

Key Bond Parameters

Guides on setting critical parameters like Total Bond Time, US Power, Bond Force, and Touchdown Steps.

Total Bond Time Configuration

Guides setting bonding time based on wire diameter for optimal adhesion and weld shape.

US Power Settings

Explains how US Power affects oscillation and weld strength, including US Burst functionality.

Bond Force Adjustment

Details bond force dependency on wire diameter and includes activation of Bondforce Ramp.

Touchdown Steps Configuration

Explains the role of TD Steps in deforming the wire and setting Z-axis movement.

Deformation Limit Control

Describes displaying and setting deformation limits to automatically stop the machine.

Loop Shape Configuration

Allows selection between Standard and Expert loops, detailing motion sequences and geometries.

Standard Loop Settings

Provides basic settings for Standard Loop at Wedge-Wedge and Ball-Wedge, including loop height and presign.

Expert Loop Configuration

Details Expert Loop options like Reverse 3, U-Turn, and Loopheight Compensation.

Wire Termination Process

Explains wire cutting methods for thin and thick wires, including knife adjustment.

Multiwire Programming

Creating Chips with Learn Chip

Guides on teaching chip positions, defining reference points, and setting light/camera for pattern recognition.

Creating Wires with Learn Wire

Details teaching bond positions for wires using the Learn Wire function and saving coordinates.

Duplicating Modules and Matrices

Explains duplicating modules using Repeat Module and Module Matrix for efficient programming.

Normalizing Program Settings

Restores program positions as if trained at the current position; useful for changing PRU positions.

Measuring Chip Heights

Describes how to measure missing chip heights when component geometry prevents it in Learn Chip.

Moving Bond Program (XY)

Allows moving the entire program by an offset, useful after part holder changes.

Changing Bond Program via Plot Program

Visualizes the bond program for orientation and complex changes, enabling zooming and navigation.

Changing Wire Group Parameters

Enables changing parameters for multiple selected wires simultaneously via the plot program.

Saving and Loading Wire Parameters

Allows loading or saving parameters for selected wires from single wire mode or a library.

Copy Paste Functionality

Enables copying whole chips or single wires, with individual offset teaching and rotation.

Repeat Group for Wire Sequences

Automates duplication of multiple wires with a single XY offset, ideal for repetitive sequences.

Moving Selected Wires;Points

Allows moving selected subareas, wires, or bond points by teaching a new position.

Repeating Single Wires

Ideal for duplicating single wires with separate XY offsets for each bond position.

Changing Bond Order

Allows changing the order of bonds, visualizing changes in the Plot Program.

Production Operation

Covers starting automatic processing, manual adjustment, and stopping the process.

Rebonding Procedures

Explains using rebond mode for adhesion issues or repairs, with temporary coordinate storage.

Resetting Alignment Data

Discards last adjustment data, allowing a new adjustment process to be performed.

Quality Control

Monitors bond quality using Deformation Limit Control and Wedge Counter, with reset options.

Pattern Recognition Setup

Guides on using pattern recognition software for automatic adjustment point searching.

Image Capture Settings

Defines camera and light settings for optimal contrast and structure visibility during pattern search.

Model Creation Methods

Explains Contour and Grayscale methods for model creation, including downscaling and parameter adjustment.

Controlling Pattern Search

Adjusts search quality and range, focusing on single contour detection and minimum score settings.

Calibrations

Camera Convex Compensation

Establishes relationship between camera pixels and axis system, essential for extender lenses.

Head Calibration Procedures

Covers bond weight calibration, P-Adjust for rotation axis, and Wedge Counter reset.

Bond Weight Calibration

Defines current flow for bond weight unit and includes mechanical preload adjustment.

P-Adjust for Rotation Axis

Sets the home position of the rotation axis on the bond head, done during commissioning.

Wedge Counter Reset

Resets the wedge counter after every tool change to monitor bonding tool wear.

Camera Offset Calculation

Calculates deviation between optical and mechanical axes, adjusting parameters for bonded wires.

Axis Calibration for Precision

Compensates for manufacturing inaccuracies by calibrating XY axes using a glass scale for precise positioning.

Bondhead Adjustment Work

Bonding Wire Handling

Details attaching, changing, and threading the bonding wire, emphasizing contamination prevention.

Bond Tool Installation and Change

Explains how to install, change, and maintain the bonding tool, noting it as a consumable item.

Mechanical Settings for Bondheads

Covers bracket and clamp settings for 5610i, 5630i, and 5632i bondheads, including flame off lance adjustments.

Bracket Settings 5610 i

Details bracket and clamp settings for the 5610i bondhead, including flame off lance adjustments.

Bracket Settings 5630 i

Details bracket settings for the 5630i bondhead, including clamp adjustments.

Bracket Settings 5632 i

Details bracket settings for the 5632i bondhead, including clamp adjustments.

Knife Settings for 5650 i+HR

Details adjustment of knife distance, height, and horizontal position for the 5650i+HR heavy wire head.

Bracket Settings for Heavy Ribbon Kit

Covers adjustments for wire clamp, distance to tool, and height of wire guide for Heavy Ribbon Kit.

Component Cleaning Procedures

Provides safety warnings and instructions for cleaning machine components using alcohol or acetone.

Wire Guide Cleaning

Details monthly cleaning of the wire guide, feed channel, and clamping disc.

Wire Liner Inspection

Advises checking the teflon wire guide tube for wear and replacing if necessary.

Wire Clamp Cleaning and Check

Describes monthly checks and cleaning of the wire clamp for deposits.

Bond Tool Replacement

Recommends replacing the bonding tool when dirty for consistent bonding quality.

F&S Bondtec 56 i Series Specifications

General IconGeneral
BrandF&S Bondtec
Model56 i Series
CategoryTest Equipment
LanguageEnglish