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Fantic Motor TL 250 User Manual

Fantic Motor TL 250
138 pages
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WORKSHOP MANUAL
EN

Table of Contents

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Fantic Motor TL 250 Specifications

General IconGeneral
BrandFantic Motor
ModelTL 250
CategoryMotorcycle
LanguageEnglish

Summary

Chapter 1: Safety Rules

General Safety Warnings

Essential safety guidelines and precautions for vehicle operation and maintenance.

Specific Safety Precautions

Detailed safety advice on handling specific vehicle components and fluids.

Chapter 2: Maintenance Rules

General Maintenance Guidelines

Procedures and best practices for routine vehicle maintenance.

Preparation Before Work

Steps to prepare the vehicle and workspace before starting maintenance.

Torque Settings

Table of specific torque values for various fasteners and components.

Chapter 3: Vehicle Identification

VIN and Engine ID

Location and importance of vehicle and engine identification numbers.

Chapter 4: Spare Parts

Parts and Component Guidelines

Recommendations for using spare parts and handling components during maintenance.

Chapter 5: Bodywork Removal

Seat and Rear Fender Removal

Instructions for removing the motorcycle seat and rear fender.

Radiator Shrouds and Fuel Tank Removal

Steps for removing radiator shrouds and the fuel tank for access.

Headlight Assembly and Mud Flap Removal

Procedures for removing the headlight assembly and mud flap.

Front Mudguard and License Plate Bracket Removal

Instructions for removing the front mudguard and license plate bracket.

Rear Subframe and Kickstand Removal

Steps for removing the rear subframe and kickstand.

Swingarm Pivot Bolt Removal

Procedure for removing the swingarm pivot bolt.

Chapter 6: Dashboard

Dashboard Overview and Functions

Explanation of the dashboard display, button functions, and battery replacement.

Using Dashboard Buttons

Guides on operating the Select and Adjust buttons for navigation and settings.

Dashboard Setup and Configuration

Instructions for setting tyre circumference, detection points, and clock.

Troubleshooting Dashboard Issues

Common dashboard malfunctions and potential causes.

Chapter 7: Air Filter Removal

Air Filter Replacement Procedure

Steps for accessing and replacing the air filter element.

Chapter 8: Light Bulb Changing

Headlight and Indicator Bulb Replacement

Instructions for changing headlight and direction indicator bulbs.

Chapter 9: Fork Disassembly

Fork Model Specifications

Table detailing fork specifications for different models.

Fork Oil Change and Disassembly

Procedures for changing fork oil and disassembling fork legs.

Chapter 10: Braking System

Front and Rear Brake Inspection

Guide on inspecting front and rear brake pad wear.

Chapter 11: Brake Pad Replacement

Replacing Front and Rear Brake Pads

Steps for replacing brake pads and checking fluid levels.

Bleeding the Brake System

Instructions for bleeding air from the front and rear brake systems.

Chapter 12: Brake Adjustment

Adjusting Brakes and Clutch

Procedures for adjusting brake levers, pedals, and clutch play.

Steering Play Adjustment

Steps for checking and adjusting steering head play.

Chain Tensioning

Guide on checking and adjusting drive chain tension.

Headlight Beam Adjustment

Procedure for adjusting the headlight beam height.

Carburettor and Idling Adjustment

Instructions for adjusting carburettor settings and engine idling speed.

Chapter 13: Engine Removal From Frame

Engine Removal Steps

Detailed steps for removing the engine from the motorcycle frame.

Chapter 14: Engine Maintenance

Engine Specifications

Table of key engine specifications for the motorcycle.

Carburettor Version Operation and Maintenance

Operating and maintenance instructions for the carburettor version.

Cooling System Troubleshooting

Troubleshooting guide for cooling system issues and overheating.

Chapter 15: Electrical Devices

Fuse and Battery Location

Location of fuses and notes on battery installation and handling.

Wiring Diagrams

Electrical wiring diagrams for different model years.

OBD Connector and Diagnostics

Information on the OBD connector and diagnostic procedures.

ECU and Sensor Connections

Details on the ECU, sensors, and their pin assignments.

Fuses, Relays, and Stepper Motor

Identification and layout of fuses, relays, and stepper motor details.

Contactor and Lambda Sensor Information

Details on lights, fan contactors, and the lambda sensor.

Battery Management

Information on battery replacement and notes.

Diagnostic Port and Instrument Connection

Accessing and connecting diagnostic tools to the vehicle.

Fuel Tank and Electronic Injection Removal

Procedures for removing the fuel tank and electronic injection components.

Error Code Tables

Comprehensive lists of ignition module and ABS module error codes.

Chapter 16: Troubleshooting

Starting and Fuel System Issues

Troubleshooting for starting difficulties related to fuel system and ignition.

Poor Performance and Engine Issues

Diagnosing poor performance, overheating, and braking issues.

Fork and Steering Instability

Troubleshooting for front fork malfunctions and steering instability.

Starter Motor and Lighting Issues

Diagnosing starter motor problems and faulty indicator/lighting systems.

Chapter 17: Products

Recommended Fluids and Lubricants

List of recommended fluids, lubricants, and cleaning products for the vehicle.

Chapter 18: Engine

Engine Removal Procedure

Step-by-step guide for completely removing the engine from the frame.

Engine Oil and Filter Change

Instructions for changing the engine oil and oil filters.

Cylinder Head and Valve Maintenance

Procedures for removing, inspecting, and assembling the cylinder head and valves.

Cylinder and Piston Inspection

Steps for removing and inspecting the cylinder, piston, and rings.

Clutch, Drive Gear, and Oil Pump Procedures

Steps for removing and inspecting clutch, drive gears, and oil pump components.

Generator, Crankshaft, and Gearbox Assembly

Procedures for servicing the generator, crankshaft, gearbox, and balancer shaft.

Chapter 19: Maintenance Chart

Injection Maintenance Schedule

Table outlining maintenance tasks at specified intervals for injection models.

Carburettor Maintenance Schedule

Table outlining maintenance tasks at specified intervals for carburettor models.

Manufacturer's Data and Edition

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