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Farm King 1600 User Manual

Farm King 1600
108 pages
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OPERATOR AND PARTS MANUAL
1600 High-Clearance Sprayer
04/2010
SXL-26030
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Farm King 1600 Specifications

General IconGeneral
BrandFarm King
Model1600
CategoryPaint Sprayer
LanguageEnglish

Summary

Introduction

Safety Instruction

Safety First

General safety advice and hazard recognition principles.

Safety Instruction for Operation

Rules and precautions for safe sprayer operation.

Decal Placement

Visual guide to safety decal locations and their meanings.

Operation Instructions

Inspect Unit

Initial inspection of the sprayer for loose components before use.

System Overview

Identification of the sprayer's primary subsystems and their functions.

Hitch

Procedures for correctly connecting and securing the sprayer hitch.

Liquid Tank & Cradle Frame

Details on the main liquid tank and its supporting cradle frame.

Spray Boom(s) and Nozzles

Information on spray boom types and recommended nozzle selection.

Liquid Pump & Plumbing

Explanation of the sprayer's liquid pumping and plumbing system components.

Centrifugal Pump

Guidelines for the proper operation and maintenance of the centrifugal pump.

Fill Solution Tank

Step-by-step guide for filling the main solution tank.

Fill Solution Tank, Utilizing Optional Eductor

Procedure for filling the tank using the optional eductor system.

Rinse Eductor While Filling

Instructions for rinsing the eductor during the filling process.

Fill Solution Tank, With Tank Agitation

Method for filling the tank while activating tank agitation.

Fill Clean Water Rinse Tank

Procedure for filling the clean water rinse tank.

Rinse Agitation System

Steps for rinsing the internal agitation system plumbing.

Rinse Solution Tank

Process for thoroughly rinsing the main solution tank.

Rinse Spray Boom Plumbing

Instructions for flushing the spray boom plumbing with clean water.

Spraying

Detailed steps for performing spraying operations with the unit.

Top Fold Spray Boom Folding Out - Operation

Step-by-step guide for unfolding the spray boom.

Top Fold Spray Boom Folding In - Operation

Step-by-step guide for folding the spray boom.

Solution Spray Control System

Information on setting up and operating the spray control system.

Light and Marking System

How to connect and operate the sprayer's light and marking systems.

Foam Marker (Field Installed Option)

Installation and setup instructions for the foam marker system.

Connection & Startup

Hitch

Connecting the sprayer hitch to the tractor drawbar.

Visual Inspection

Performing a thorough visual check of the sprayer before connection.

Adjustable Width Axles

Procedure for adjusting the axle width for optimal row spacing.

Tractor Hydraulic System Pressure

Required hydraulic system pressure for proper sprayer function.

Hydraulic Boom Function Controller Setup

Configuration for the directional stack valve block controller.

Spray Control System

Installation and calibration of the spray control console and sensors.

Light System

Connecting the tractor's lighting system to the sprayer.

Storage

Sprayer Winterization

Comprehensive steps for preparing the sprayer for winter storage.

Maintenance, Service & Troubleshooting

Liquid Tank, Frame, and Plumbing

Routine maintenance checks for tank, frame, and plumbing.

Hydraulics

Inspection and maintenance of hydraulic components and hoses.

Electrical & Control System

Care and maintenance of electrical connections and control systems.

Top Fold Spray Boom Lubrication

Guide to lubrication points for the spray boom assembly.

Wheel Lug Nut Torque

Correct torque specifications for tightening wheel lug nuts.

Bolt Torque Data

Reference chart for standard bolt torque values.

Troubleshooting

Common issues, their causes, and recommended corrective actions.

Parts & Schematics

Decal Placement Guide

Visual reference showing the location of all safety and identification decals.

Trailer Sprayer Light Kit Assembly

Diagram and parts list for the trailer sprayer lighting system.

Frame Assembly

Diagram and parts list for the main sprayer frame structure.

Drawbar Assembly

Diagram and parts list for the sprayer's drawbar.

10-Bolt Adjustable Axle Assembly

Diagram and parts list for the adjustable axle system.

Cradle Assembly

Diagram and parts list for the boom cradle components.

Tank Spreader and Sight Gauge

Diagram and parts list for the tank spreader and sight gauge.

Fold-Over Top Boom Center Section Assembly

Diagram and parts list for the center section of the fold-over boom.

Fold Boom Primary Section Assembly

Diagram and parts list for the primary section of the fold boom.

Fold Boom Secondary Breakaway Assembly

Diagram and parts list for the secondary breakaway boom section.

Sprayer Hydraulic Routing

Schematic showing the routing of hydraulic lines on the sprayer.

Hydraulic Valve Breakdown

Detailed breakdown diagram of the hydraulic valve system.

Hydraulic Valve Bank Wiring Diagram

Wiring diagram for the 5-bank hydraulic valve system.

Hydraulic Switch Box Breakdown

Diagram showing the components of the hydraulic switch box.

Spray Boom Cylinder Assembly

Diagram and parts list for the spray boom cylinders.

Boom Rephasing Cylinder Assembly

Diagram and parts list for the boom rephasing cylinders.

Pump Plumbing

Diagram illustrating the plumbing connections for the sprayer pump.

Tank Plumbing

Diagram illustrating the plumbing connections for the sprayer tank.

RavenĀ® Control Plumbing

Diagram showing the plumbing for the Raven control system.

Valve Mounting

Diagram illustrating the mounting of various control valves.

Fold Over the Top Boom Plumbing Kit

Diagram and parts list for the fold-over boom plumbing kit.

Manual Fence Row Plumbing

Diagram and parts list for manual fence row plumbing.

Eductor Assembly

Diagram and parts list for the optional eductor assembly.

Raven Proximity Speed Sensor

Diagram and parts list for the Raven proximity speed sensor.

Warranty

Serial and Model Number Location

Identifying the location of the sprayer's serial and model number plate.

Warranty Policy

Comprehensive explanation of the limited warranty terms and coverage.