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Farmi JL501 - User Manual

Farmi JL501
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JL501
FROM MACHINE:
3042247
TRANSLATION OF
THE INSTRUCTION MANUAL
E-EN-060318-ER
03011030
OPERATION, MAINTENANCE AND SPARE PARTS MANUAL
READ THIS OPERATION AND MAINTENANCE MANUAL
CAREFULLY BEFORE USING THE MACHINE.
SKIDDING WINCH

Questions and Answers

Summary

Introduction

Manual Purpose and Operator Responsibility

Outlines the manual's purpose and emphasizes operator's duty to understand safety instructions.

Product Description

Winch Components and System Overview

Details the main parts, brake types, control systems, and usage restrictions of the winch.

Approved Remote Control Models

Supported Remote Control Systems and Requirements

Lists approved radio control models and specifies requirements for others.

Product Warranty

Warranty Terms and Registration Process

Explains the 12-month warranty, how to register, and exclusions.

Customer Feedback

Feedback Submission and Incentives

Encourages users to provide feedback and suggestions for improvements.

Warning Symbols in this Manual

Symbol Definitions and Meanings

Explains the meaning of DANGER!, WARNING!, and CAUTION! symbols used throughout the manual.

General Safety Instructions

Operator Training and Familiarization

Stresses the importance of operator understanding the manual and machine before operation.

Machine Pre-Operation Checks

Details essential checks to perform before starting the machine to ensure safety.

General Operational Safety Rules

Covers awareness of danger zones, bystander safety, protective clothing, and compliance with legislation.

Transport Safety

Safe Driving and Machine Mounting

Provides guidance on securing the machine for transport and safe driving practices.

General Operational Safety Practices

Reinforces safety measures during operation, including securing the machine and operator fitness.

Operation

Key Operational Precautions

Highlights critical safety points for operating the winch, including safety devices and universal joint checks.

Maintenance Safety

Servicing and Repair Safety Protocols

Details safety procedures for maintenance, including disengaging power and handling hydraulic systems.

Lifting and Handling Safety Guidelines

Covers safe practices for lifting and handling the machine during maintenance.

Oils and Lubrication

Proper Use of Oils and Lubricants

Advises on the correct types of oils, lubrication practices, and handling precautions.

Safety Instructions for Hydraulic Circuits

Hydraulic System Maintenance and Safety

Provides comprehensive safety instructions for working with hydraulic circuits, including leak checks and pressure safety.

Safety Instructions for Winches

Cable and Winching Safety

Covers inspection of the wire cable, safe winching distances, and avoiding side-winching.

Load and Operator Safety

Emphasizes load limits, chain attachment, safety coefficients, and noise level precautions.

Stickers and Plates

Identification and Safety Labels

Details the required plates and labels that must be attached to the machine for identification and safety.

Main Parts and Accessories

Identification of Key Components

Illustrates and labels the main parts and accessories of the skidding winch.

Technical Specification

Performance and Capacity Data

Lists detailed technical specifications including tractive power, cable capacity, speed, weight, and power requirements.

Dimensions

Physical Size and Measurement Data

Provides dimensional drawings and measurements of the winch.

Mounting

3-Point Hitch Mounting Procedure

Guides the user on how to mount the winch to a tractor's 3-point linkage.

Drive Shaft Adjustment and Installation

Explains how to shorten and assemble the PTO drive shaft for proper connection.

Pre-Operation Checks

Cable Fastening Procedure

Details the steps for correctly fastening the wire cable to the drum for safe operation.

Winch System Checks

Lists essential checks for the winch components like pins, bolts, chain, brake, and clutch.

Mounting the Skidding Winch to the Tractor

Tractor Attachment Steps

Provides step-by-step instructions for attaching the winch to the tractor, including safety warnings.

Disconnecting the Skidding Winch from the Tractor

Tractor Detachment Procedure

Outlines the safe procedure for detaching the winch from the tractor.

Storage

Proper Storage Guidelines

Advises on how to store the winch safely when not in use.

Controls

Control System Familiarization

Encourages users to get acquainted with the winch and tractor controls before use.

Operation

Safety Precautions Before Operation

Emphasizes reading instructions and owner's responsibility for operator training.

Skidding Route and Tractor Positioning

Guides on choosing a safe skidding route, tractor positioning, and using safety cabs.

Operation (Continued)

Reducing Tractor Falling Danger

Explains how to use the lower snatchblock to reduce the risk of tractor tipping.

Pre-Operation Checks

Mounting and Use of Diverting Pulleys

Details the mounting and safe use of lower and upper diverting pulleys.

Winching

Cable Preparation and Winching Procedure

Guides on pulling the cable, anchoring the blade, and safe winching practices.

Skidding

Skidding Logs with the Winch

Explains the process of skidding logs using the winch, including clutch operation and load securing.

If You Get Stuck with the Tractor

Recovering a Stuck Tractor

Provides steps to take if the tractor becomes stuck during operation.

Working in Rough Terrain

Navigating Difficult Terrain

Advises on how to handle rough terrain, including dropping the load before entering.

Dropping the Load

Safe Load Release Procedure

Details the steps for safely releasing the load from the winch.

Transportation

Securing Cable for Transport

Explains how to secure the cable for safe transportation of the winch.

Maintenance

Safety Before Servicing

Emphasizes safety measures, like disengaging PTO and removing keys, before performing maintenance.

Lubrication

Lubrication Points and Schedule

Identifies components requiring lubrication and their frequency, including PTO shaft and chain.

Clutch Adjustment

Adjusting the Clutch Engagement

Provides detailed instructions on how to adjust the clutch for proper engagement and disengagement.

Adjusting the Roller Chain Tightness

Chain Tension Adjustment Procedure

Explains how to adjust the roller chain tension using the chain tightener.

Adjusting the Drum Brake

Drum Brake Adjustment for Control

Details how to adjust the drum brake to slow the drum and prevent tangling.

Removing the Winch Mechanism

Winch Mechanism Removal Steps

Outlines the procedure for removing the entire winch mechanism from the frame.

Assembly of the Mechanism

Clutch Engagement Assembly and Bearing Placement

Guides on correctly assembling the clutch engagement halves and placing thrust bearings.

Trouble Shooting

Common Issues and Remedies

Lists common problems encountered with the winch and their corresponding solutions.

Spare Parts - Frame

Frame Assembly Parts List

Detailed list of parts for the winch frame, including pulleys and related hardware.

Spare Parts - Machinery

Machinery Component Parts List

Detailed list of parts for the winch's internal machinery, such as drum, clutch, and brake assemblies.

Lower Protective Screen

Lower Protective Screen Parts

Lists parts required for the lower protective screen assembly.

Cover of the Universal Shaft

Universal Shaft Cover Parts

Lists parts for the cover of the universal shaft.

Protective Screen

Protective Screen Parts List

Lists parts needed for the main protective screen assembly.

Accessories

Available Accessories and Kits

Lists various optional accessories, kits, and related parts for the winch.

Warranty Claim and Confirmation

Faulty Parts Submission and Manual Confirmation

Details the process for submitting faulty parts and confirming understanding of the manual.

Product Registration Form

Customer and Dealer Information Fields

Form fields for recording delivery date, dealer, customer details, and serial number for product registration.

Farmi JL501 Specifications

General IconGeneral
BrandFarmi
ModelJL501
CategoryWinches
LanguageEnglish