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Fast 30400-KIT-EZ-EF User Manual

Fast 30400-KIT-EZ-EF
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1
EZ-EFI
®
2.0 Self Tuning Fuel Injection System
Kit Part Numbers 30400-KIT, 30401-KIT, 30402-KIT, 30403-KIT
Thank you for choosing FAST™ products; we are proud to be your manufacturer of choice. Please
read this instruction sheet carefully before beginning installation, and also take a moment to review the
included limited warranty information.
Please begin by checking that you have received all of the parts that come with your kit.
30400-KIT – EZ-EFI
®
2.0 Base Kit
QTY PART# DESCRIPTION
1 304151MCAS EZEFI2.0®AssembledThrottleBody
1 30326 EZEFI2.0®ECUModule
1 30633 EZEFI2.0®TouchscreenHandheldUnit
1 30308 Harness,EZEFI2.0®Main
1 30310 Harness,EZEFI2.0®HandheldCable
INSTRUCTIONS

Table of Contents

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Fast 30400-KIT-EZ-EF Specifications

General IconGeneral
BrandFast
Model30400-KIT-EZ-EF
CategoryAutomobile Accessories
LanguageEnglish

Summary

INSTRUCTIONS

EZ-EFI® 2.0 System Introduction

Overview of the EZ-EFI® 2.0 Self Tuning Fuel Injection System and kit contents.

30400-KIT – EZ-EFI® 2.0 Base Kit

Details and image of the EZ-EFI® 2.0 Base Kit components.

Before Getting Started

O2 Bung & Other Parts Requirements

Installation of O2 sensor bung and identification of other potential required parts.

Ignition System & Component Considerations

Ignition System Requirements

Notes on ignition system compatibility and wiring for EZ-EFI® timing control.

Spark Plugs & Wires Recommendations

Guidance on selecting appropriate spark plugs and wires to avoid electronic interference.

Throttle Body Installation

Vacuum Line & Linkage Connections

Instructions for connecting vacuum lines and throttle linkage systems.

Fuel System Types

Return vs. Returnless Fuel Systems

Explanation of return-style and returnless fuel system designs and operation.

Fuel System Installation & Safety

In-tank vs In-line Fuel Pump Installation

Comparison and installation considerations for in-tank vs. in-line fuel pumps.

Fuel System Installation Safety CAUTION

Critical safety precautions and professional installation advice for fuel system work.

In-tank Fuel Pump System Installation

Pump Wiring & Bulkhead Fitting

Steps for wiring the in-tank pump and using the sealed bulkhead fitting.

Fuel Pressure Regulator Installation

Regulator Fitting & Gauge Installation

Guide for installing fittings and the pressure gauge onto the fuel pressure regulator.

In-Tank Fuel Pump Wiring

Electrical Bulkhead Fitting Notes

Specific instructions for installing the electrical bulkhead fitting for pump wiring.

In-Line Fuel Pump System Installation

In-Line Pump Mounting & Wiring

Important mounting advice and wiring assembly steps for in-line fuel pumps.

O2 Bung Installation

Wideband Oxygen Sensor Installation Notes

Key considerations for proper installation of the wideband oxygen sensor.

Coolant Temperature Sensor Installation

Sensor Mounting & Placement

Guidance on where and how to install the coolant temperature sensor.

ECU (Electronic Control Unit) Installation

ECU Mounting & Wiring Harness Notes

Guidelines for ECU mounting location and initial wiring harness setup.

Wiring Harness Installation & Assembly

Wiring Assembly Steps

Detailed steps for connecting and securing the wiring harness components.

Ignition System Options & Relay Wiring

Ignition System Options Overview

Choosing the correct ignition system configuration for the EZ-EFI®.

Fuel Pump & Fan Relay Wiring

Diagrams illustrating fuel pump and electric fan relay wiring configurations.

Distributor Ignition Setup

Without Timing Control

Configuration for distributor ignition when EZ-EFI® is not controlling timing.

With Timing Control

Configuration for distributor ignition when EZ-EFI® controls timing.

Rotor Phasing & Distributor Installation

Rotor Phasing Procedure

Steps to ensure correct rotor phasing for reliable spark timing.

FAST™™ Dual-Sync Distributor Installation

Installation guide for the FAST™™ Dual-Sync Distributor.

MSD Ignition Setup

MSD Crank Trigger Installation

Steps for installing the MSD Crank Trigger system.

MSD 2-Wire Distributor Setup

Procedure for setting up MSD 2-Wire Distributors for EFI use.

RPM Module & Ignition Input

RPM Module Functionality

Explanation of the RPM Module and its role in providing engine speed input.

Ignition Input Options

Using aftermarket CD ignition boxes for RPM signal input.

Initial Setup & Hand-Held Operation

Setup/Initial Cranking Procedure

Steps to prepare for initial setup and engine cranking.

Hand-Held Device Notes

Important usage guidelines, safety, and calibration for the hand-held.

Hand-Held Interface Navigation

Home Screen & Main Menus

Overview of the hand-held's home screen and access to Setup Wizard, Live Data, Diagnostics, Advanced.

Setup Wizard & Calibration

Guided initial setup process and touch screen calibration for the hand-held.

Setup Wizard Navigation & Notes

Setup Wizard Navigation Buttons

Explanation of the 'BACK', 'NEXT', 'CANCEL', 'CONFIRM' buttons in the Setup Wizard.

Engine Parameters Configuration

Number of Cylinders & Engine Cubic Inches

Setting the engine's cylinder count and displacement.

Idle RPM Adjustment

Configuring the target idle speed for the engine.

Fuel System & Ignition Configuration

Fuel Type & Delivery Selection

Choosing the fuel type (Gasoline/E85) and delivery system (Return/Returnless).

Ignition Type Selection

Selecting the appropriate ignition system type for the ECU.

Ignition Timing & EZ-LS/XIM Setup

Ignition Timing Curve Setup

Setting the base ignition timing curve for optimal engine performance.

EZ-LS/XIM Ignition System Setup

Specific setup options for FAST™™ EZ-LS™™ and XIM™™ ignition systems.

Select System Configuration

Throttle Body & Injector System Type

Choosing between Single, Dual, Inglese, Multiport, or Other throttle body/injector setups.

Inglese Setup & Injector Specifications

Inglese™ System Style Selection

Selecting Down Draft or Side Draft style for Inglese™ systems.

Injector Specs Entry

Inputting injector flow rate and fuel pressure specifications.

TPS Calibration

Throttle Position Sensor Calibration

Calibrating the throttle position sensor for accurate readings.

Fuel System Test

Return Fuel System Test Procedure

Steps for testing the fuel pressure in a return-style fuel system.

Timing Verification

Returnless Fuel System Test Procedure

Steps for testing the fuel pressure in a returnless fuel system.

Ignition Timing Verification

Verifying ignition timing accuracy using a timing light.

IAC Calibration

Idle Air Control Motor Calibration

Adjusting the idle screw to calibrate the Idle Air Control motor.

Advanced Menu Overview

Accessing Advanced Settings

Introduction to the Advanced menu for further customization.

Fan Control & AFR Targets

Electric Fan Control Settings

Adjusting activation temperatures for electric cooling fans.

Air/Fuel Ratio Target Settings

Defining target Air/Fuel Ratios for Idle, Cruise, and WOT conditions.

Enrichment Fuel Settings

Acceleration & Cranking Fuel Adjustment

Fine-tuning fuel delivery for acceleration and during cranking.

Nitrous Setup

Nitrous System Configuration

Setting AFR targets and timing for nitrous oxide system activation.

Vacuum/Idle Timing Adjustments

Vacuum Advance & Idle Trim

Adjusting ignition timing based on vacuum and idle conditions.

Live Data Overview

Understanding Live Data Indicators

Explanation of the LED indicators on the Live Data screen (Learning, O2 On, Error, Nitrous).

Master Dash Overview

Key Sensor Readings on Master Dash

Description of the primary data labels displayed on the Master Dash.

Diagnostics & Error Codes

Accessing Diagnostic Codes

How to view and clear diagnostic error codes.

System Information & Learning

System Information Display

Information on ECU firmware, tune version, and serial number.

Adaptive Learning Process

How the ECU learns and tunes itself based on driving conditions.

Operational Notes

Pre-Squirt, Flood Clear & Warm-Up

Notes on starting features, flood clear mode, and sensor warm-up.

EZ-Test Indicator Lights

ECU Status Indicator Lights

Explanation of the CRANK/DIAG, POWER, SW IGN, INJ, and POINTS indicator LEDs.

On-Board Diagnostics & Error Codes

Error Code Triggering Events

List of possible error codes and the events that trigger them.

Troubleshooting Common Faults

Troubleshooting Sensor & Battery Faults

Steps for diagnosing sensor and battery voltage issues.

Troubleshooting Fuel Pressure Faults

Steps for diagnosing fuel pressure control faults in both system types.

Troubleshooting & Engine Protection

Troubleshooting Inj DC Limit Fault

Steps for diagnosing injector duty cycle limit faults.

Engine Protection & Limp Mode

How the ECU protects the engine and enters limp mode during sensor failures.

Load-Indexed Speed Density Strategy

How Load-Indexed Speed Density Works

Explanation of the system's fueling strategy and its altitude consistency.

Complementary Parts List

Associated FAST™™ Components

List of optional and complementary parts available for the EZ-EFI® system.

EZ-EFI 2.0 Main Harness Wiring Schematic

Main Harness Component Connections

Diagram showing connections for the main ECU wiring harness.

EZ-EFI 2.0 Throttle Body Harness Wiring Schematic

Throttle Body Harness Component Connections

Diagram showing connections for the throttle body wiring harness.