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FasTest 60 Series User Manual

FasTest 60 Series
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OPERATING INSTRUCTIONS/MAIN SEAL REPLACEMENT
Page 1 of 4
Roseville, MN
Ph: 1-800-444-2373
Fax: 651-645-7390
www.fastestinc.com
WP168 Rev A 04/25/2021
Connector Maintenance:
A daily, weekly and periodic inspection of the connector by competent person is
recommended. User must establish a regular interval for maintenance as
determined by the user media and operational environment.
Inspection should include visual checks of the seali
ng area, handle wear, missing
or loose components, leak tightness, ease of operation, sufficient lubrication,
wear, dirt accumulation and damage.
Establish a regular interval for lubrication. The media and environment will be
determining factors in establishing this interval to prevent dryness and/or
corrosion.
Difficulty of operation after continual use indicates a need for lubrication or other
maintenance.
Use only original FasTest spare parts that are designed for the application and
are subject to strict quality control. See Warranty.
Safety Warnings – Guidelines:
If instructions are not completely understood by operator or components are
missing, contact FasTest before attempting use of the connector.
Application Safety: All FasTest products have been designed with safety in mind,
however, it is the responsibility of the products users to design each process in
such a way to avoid mishaps that can cause physical hazard or property loss.
Secondary restraints such as safety chains, shields, cages or fixtures are all good
choices depending on the application. FasTest can recommend or assist you in
clarifying potential hazards of your application.
FasTest 60/70 Connectors are not internally valved, and will not prevent loss of
media when disconnected. Do not attempt to disconnect unless safe conditions
are met.
FasTest 60/70 Connectors must only be used with test pieces of a specific size
as indicated by the part number. Improper use could cause separation of the
connector from the test piece resulting in physical harm or damage.
FasTest, Inc. Product Warranty
FasTest, Inc. warrants its products against defects of workmanship and/or material for 1 year from the date of the sale
by FasTest, Inc. This warranty is void if the product is misused, tampered with or used in a manner that is not in
accordance with FasTest, Inc. recommendations and/or instructions. FasTest, Inc. is not liable for consequential or
other damages including, but not limited to, loss, damage, personal injury, or any other expense directly or indirectly
arising from the use of or inability to use its products either separately or in combination with other products. ALL
OTHER WARRANTIES EXPRESSED OR IMPLIED, WHETHER ORAL OR WRITTEN, INCLUDING BUT NOT
LIMITED TO WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE
EXPRESSLY EXCLUDED.
Remedy under this warranty is limited to replacement of the product or an account credit in the amount of the original
selling price, at the option on FasTest, Inc. All allegedly defective products must be returned prepaid transportation to
FasTest, Inc. along with information describing the products performance, unless disposition in the field is authorized
in writing by FasTest, Inc.
60/70 Series Connectors with ICON™
Description: 60/70 Series Connectors to Grip and Seal Male
threads and Males Features with ICON™ CV04.
60/70 ICON™ Connectors provide a reliable leak-tight
connection that grips and seals male threads and male features.
Please thoroughly read and understand these operating
instructions prior to operating the connector. The use of
pressurized media for sealing and testing requires a thorough
understanding of the FasTest 60/70 Operating Instructions.
ICON™ Analog and SSR Calibration
Installation
Mechcanical Operation
Main Seal Replacement
Connector Maintenance
Safety Warnings – Guidelines
GTEK AUTOMATION 26212 Dimension Drive, Suite 150 Lake Forest, CA 92630 Ph. 949-680-4242 www.gtek-automation.com
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FasTest 60 Series Specifications

General IconGeneral
VSWR1.25:1 max
Operating Temperature-55°C to +125°C
Series60 Series
Impedance50 Ohms
Durability500 mating cycles

Summary

Connector Maintenance

Inspection and Lubrication Guidelines

Daily, weekly, and periodic inspection including sealing area, handle, components, and lubrication intervals.

Usage of Spare Parts

Use only original FasTest spare parts designed for the application and subject to quality control.

Safety Warnings and Guidelines

Operator Understanding and Process Safety

Contact FasTest if instructions are unclear. Users must design processes to avoid hazards.

Connector Specific Safety

Connectors are not internally valved. Disconnect only when safe. Use correct test piece size.

Product Warranty Information

Warranty Terms and Limitations

1-year warranty against defects, void if misused. FasTest not liable for consequential damages.

Warranty Remedy and Return Process

Remedy limited to replacement or credit. Defective products must be returned prepaid.

60/70 Series Connectors with ICON

Connector Description

Connectors grip and seal male threads and features with ICON™ CV04 for leak-tight connections.

Analog and SSR Calibration

Calibration procedures for SSR and Analog connectors, including wiring diagrams and pinouts.

Installation Procedure

Steps for connecting supply lines and Sure Seal™ cables to the termination port.

Mechanical Operation

Detailed steps for connecting and disconnecting the connector to a test piece.

Main Seal Replacement

Instructions for extracting and replacing the main seal on the connector piston.