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Fayat Group Bomag MPH 122-2 - User Manual

Fayat Group Bomag MPH 122-2
198 pages
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Operating instructions
Maintenance instructions
Original operating instructions
Catalogue No.
008 061 61
05/2011
MPH 122-2
S/N 101 590 06 .... S/N 101 590 07 ....
Soil Stabilizer
Asphalt Recycler

Table of Contents

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Summary

1 Technical Data

Machine Specifications

Details dimensions, weights, drive, tires, brakes, steering, rotor, and filling capacities.

Noise and Vibration Data

Presents sound pressure and power levels, and vibration values for operator safety.

2 Safety Regulations

General and Operational Safety

Covers general rules, intended use, safety inspections, loading, and emergency procedures.

Specific Safety Instructions

Details safety for towing, ROPS, starting, driving, parking, refuelling, and hazardous materials.

Component Handling and System Safety

Safety guidelines for maintenance, hydraulics, engine, electrics, fuel, rotor, and air conditioning systems.

Safety Symbols and Decals

Explains the meaning and importance of safety stickers and decals on the machine.

3 Indicators and Controls

Control Identification List

A comprehensive list identifying all numbered controls and indicators on the machine.

Basic Rotary Switches and Levers

Describes rotary switches for lights, brakes, travel ranges, and levers for travel, rotor, and steering.

Instrument Cluster and Gauges

Details gauges, warning lights, and diagnostic indicators for engine and machine functions.

Engine, Speed, and Ancillary System Controls

Covers engine speed, rotor speed, water injection, ignition, heating, and AC controls.

Safety, Electrical, and Work Equipment Controls

Includes emergency stop, battery switch, sockets, fuses, seat/cabin adjustments, and attachment plates.

Binder Dosing System Operation

Describes the control panel and operation of the bitumen dosing system.

4 Operation

Pre-Operation Checks and Startup Procedures

Essential pre-operation tests, engine starting, and jump-starting procedures.

Machine Driving and Parking

Guidance on driving, operating brakes, emergency systems, and parking the machine.

Work Preparation and Operation

Steps for preparing for work, setting cutting depth, and controlling rotor speed and travel speed.

Adjustments and Component Operations

Procedures for adjusting tailgate, steering, water systems, attachment plates, and finishing work.

Cabin, Towing, and Transport

Instructions for cabin adjustments, towing, transporting, and final machine shutdown.

Final Machine Decommissioning

Procedures for permanently decommissioning the machine and proper fluid disposal.

5 Operation of Binder Dosing System

Binder Dosing System Pre-Checks and Preparation

Essential inspections and preparation steps before operating the binder dosing system.

System Settings and Temperature Control

Configuring control panel settings, thermal oil temperature, and safety thermostat.

Emulsion and Foam Bitumen Operations

Procedures for checking bitumen tank, starting work with emulsion and foam bitumen.

Binder System Workflows and Cleaning

Covers interrupting work, changing binder, finishing, blowing out, and flushing the system.

6 Maintenance

General Maintenance Guidelines and System Notes

General precautions, safety rules, and notes on fuel, engine, cooling, and hydraulic systems.

Fluid Specifications and Requirements

Details on oil quality, viscosity, fuel types, coolant quality, protection agents, and their specifications.

Lubricant Specifications and Tables

Specific lubricant requirements for various components and a comprehensive table of fuels and lubricants.

Running-in Instructions and Service Intervals

Service tasks for new machines and initial service intervals.

Maintenance Schedule by Operating Hours

Detailed table of maintenance tasks categorized by operating hours and frequency.

7 Trouble shooting

General Troubleshooting Approach

General advice and safety precautions for diagnosing and resolving machine faults.

Engine Related Problems and Diagnostics

Common engine faults, their causes, remedies, and diagnostic light interpretation.

Air Conditioning System Issues

Troubleshooting guide for common faults related to the air conditioning system's functionality.

Binder Dosing System Faults

Identifies faults in the binder dosing system concerning foam formation, quantity, and temperature.

Fayat Group Bomag MPH 122-2 Specifications

General IconGeneral
BrandFayat Group
ModelBomag MPH 122-2
CategoryUtility Vehicle
LanguageEnglish