Fayat Group DYNAPAC CA2500

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Training13
Signal Symbols and Meaning13
Safety Information13
General14
CE Marking and Declaration of Conformity15
Safety - General Instructions17
Safety - When Operating19
Driving Near Edges19
Work Driving20
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Slopes27
Dimensions, Side View28
- Dimensions, Top View29
- Weights and Volumes30
- Working Capacity30
- General35
- CO 2 -Emission35
Machine Description39
- Diesel Engine39
- Electrical System39
- Propulsion System/Transmission39
- Brake System39
- Steering System39
- Vibration System40
- Cab40
- FOPS and ROPS40
- Identification41
  - Product and Component Plates41
  - Product Identification Number on the Frame41
  - Machine Plate42
  - Explanation of 17PIN Serial Number42
  - Engine Plates43
- Decals44
  - Location - Decals44
  - Location - Decals, CALIFORNIA45
  - Safety Decals45
  - Info Decals48
- Instruments/Controls49
- Control Panel and Controls49
- Function Descriptions50
- Warning Indication - Membrane Panel (Keypad)53
- Display Explanations53
- Machine Alarm57
- DEF-Displays (Urea Tank Level)58
- DEF-Displays (Urea Quality)59
- DEF Displays (EAT - Tampering)60
- DEF Displays (Exhaust Cleaning Lamp)61
- DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)62
- Dynapac Sub System (DSS)63
- Main Menu64
  - User Settings64
  - Machine Settings65
  - Service Menu65
  - About66
- Operator Help When Starting67
- Operator Help Workmode67
- Display When Activating Choice Via the Button Set68
- Instruments and Controls, Cab69
- Function Description of Instruments and Controls in the Cab70
- Using the Cab Controls71
  - Defroster71
  - Heat71
  - Ac/Acc71
- ACC - Control Panel72
- Main Display Screen72
- ACC - Operation Menus72
Electrical System74
- Fuses in the Main Switchbox75
Operation79
- Before Starting79
- Starting85
  - Starting the Engine85
- Driving86
  - Operating the Roller86
  - Interlock/Emergency Stop/Parking Brake - Check90
- Vibration90
- Braking95
- Parking96
  - Chocking the Drums96
  - Master Switch97
Long-Term Parking99
- Engine99
- Battery99
- Air Cleaner, Exhaust Pipe99
- Fuel Tank99
- Hydraulic Reservoir99
- Tires (All-Weather)99
- Hoods, Tarpaulin100
- Urea Tank (DEF Tank)100
Miscellaneous101
- Lifting101
- Towing/Recovering102
- Transport105
  - Securing CA2500-CA4600 for Loading106
Operating Instructions - Summary109
Preventive Maintenance111
- Acceptance and Delivery Inspection111
- Warranty111
Maintenance - Lubricants and Symbols113
- Maintenance Symbols114
Maintenance - Maintenance Schedule115
- Service and Maintenance Points115
- General115
- Periodic Service (Service Message) - Optional116
- Every 10 Hours of Operation (Daily)117
- After the FIRST 50 Hours of Operation117
- Every 50 Hours of Operation (Weekly)117
- Every 250 / 750 / 1250 / 1750 Hours of Operation118
- Every 500 / 1500 Hours of Operation118
- Every 1000 Hours of Operation119
- Every 2000 Hours of Operation120
- Every Other Year121
Maintenance, 10H123
- Scrapers - Check, Adjustment123
- Scrapers, Pad-Drum124
- Scrapers (Heavy Duty), Pad Drum124
- Flexible Scrapers (Optional)125
- Air Circulation - Check125
- Coolant Level - Check126
Diesel Engine Check Oil Level126
Fuel Tank - Filling127
Urea Tank - Refilling127
Hydraulic Reservoir - Check Fluid Level128
Maintenance, First 50H129
Hydraulic Filter - Replacement129
Drum Cartridge - Oil Change130
Tires - Air Pressure - Wheel Nuts - Tightening131
Drum Gearbox - Oil Change132
Steering Hitch - Tightening132
Maintenance - 50H133
Air Cleaner133
Check Hoses and Connections133
Pre-Fuel Filter - Draining134
Maintenance Measures - 250 H135
Drum Cartridge - Checking the Oil Level135
Drum Cartridge - Cleaning the Ventilation Screw136
Rear Axle Differential - Check Oil Level136
Rear Axle Planetary Gears - Check Oil Level137
Drum Gearbox - Checking the Oil Level137
Radiator - Check/Cleaning138
Rubber Elements and Fastening Screws - Check138
Battery - Check Condition139
Air Conditioning (Optional) - Inspection139
Automatic Climate Control (Optional) - Inspection140
Maintenance Measures - 500 H141
Drum Cartridge - Checking the Oil Level141
Air Cleaner142
Checking - Change the Main Air Filter142
Drum Cartridge - Cleaning the Ventilation Screw142
Backup Filter - Change143
Air Cleaner - Cleaning143
Rear Axle Differential - Check Oil Level144
Rear Axle Planetary Gears - Check Oil Level144
Drum Gearbox - Checking the Oil Level145
Radiator - Check/Cleaning145
The Engine Fuel Filter - Replacement/Cleaning146
Diesel Engine - Oil and Filter Change147
Hood, Hinges - Lubrication147
Seat Bearing - Lubrication148
Maintenance - 1000H149
Hydraulic Filter - Replacement149
Drum Cartridge - Checking the Oil Level150
Drum Cartridge - Cleaning the Ventilation Screw151
Drum Cartridge - Oil Level Glass151
Air Cleaner152
Checking - Change the Main Air Filter152
Backup Filter - Change152
Air Cleaner - Cleaning153
Rear Axle Differential - Oil Change154
Rear Axle Planetary Gear - Oil Change154
Drum Gearbox - Oil Change155
Radiator - Check/Cleaning155
The Engine Fuel Filter - Replacement/Cleaning156
Diesel Engine - Oil and Filter Change157
Seat Bearing - Lubrication158
Hydraulic Reservoir - Draining158
Fuel Tank - Draining (Optional)159
Air Conditioning (Optional) Fresh Air Filter - Change159
Steering Hitch - Tightening160
Maintenance - 2000H161
Hydraulic Reservoir - Oil Change161
Hydraulic Filter - Replacement162
Drum Cartridge - Oil Change163
Drum Cartridge - Cleaning the Ventilation Screw164
Drum Cartridge - Oil Level Glass164
Air Cleaner164
Checking - Change the Main Air Filter164
Backup Filter - Change165
Air Cleaner - Cleaning166
Rear Axle Planetary Gear - Oil Change166
Rear Axle Differential - Oil Change167
Drum Gearbox - Oil Change168
Radiator - Check/Cleaning168
The Engine Fuel Filter - Replacement/Cleaning169
Diesel Engine - Oil and Filter Change170
Seat Bearing - Lubrication171
Hydraulic Reservoir - Draining171
Fuel Tank - Draining (Optional)172
Air Conditioning (Optional) Fresh Air Filter - Change172
Automatic Climate Control (Optional) - Overhaul173
Drying Filter - Check173
Steering Hitch - Tightening174
Replacing the Urea Tank Suction Filter174
Replacing the Urea Pump Filter175

Fayat Group DYNAPAC CA2500 - Page 2

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