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FCA US RAM 2500 2019 - User Manual

FCA US RAM 2500 2019
148 pages
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FiRST Edition
Printed in the U.S.A.
©2018 FCA US LLC. All Rights Reserved.
Ram is a registered trademark of FCA US LLC.
19DDDSL67-226-AA
DIESEL SUPPLEMENT
2019
2500/3500/4500/5500
RAM TRUCK
RAM TRUCK 2500/3500/4500/5500
2019
DID_3566548_19a_Ram_2500_3500_4500_5500_Diesel_EN_090618.indd 1 9/6/18 11:37 AM

Table of Contents

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Summary

INTRODUCTION

A MESSAGE FROM FCA US LLC

Welcome message from FCA US LLC regarding the diesel truck.

GETTING TO KNOW YOUR VEHICLE

REMOTE STARTING SYSTEM - IF EQUIPPED

Details on using the remote starting system, including conditions and procedures.

How To Use Remote Start

Conditions that must be met for the engine to start remotely.

GETTING TO KNOW YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER

Overview of the vehicle's instrument cluster, including gauges and displays.

INSTRUMENT CLUSTER DISPLAY

Details on the instrument cluster display, including messages and controls.

WARNING LIGHTS AND MESSAGES

Explanation of warning and indicator lights and their meanings.

Premium Instrument Cluster

Description of the premium instrument cluster features and layout.

Oil Life Reset

Procedure for resetting the engine oil change indicator system.

Fuel Filter Life Reset

Procedure for resetting the fuel filter maintenance indicator.

Diesel Particulate Filter (DPF) Messages

Information on messages related to the Diesel Particulate Filter system.

Manual DPF Regeneration - Chassis Cab Models Only (If Equipped)

Procedure for manually regenerating the Diesel Particulate Filter on specific models.

Cold Ambient Derate Mode Messages

Messages displayed when engine power reduction occurs in cold weather.

Diesel Exhaust Fluid (DEF) Warning Messages

Warning messages related to the Diesel Exhaust Fluid system.

STARTING AND OPERATING

STARTING THE ENGINE - 6.7 L DIESEL ENGINE

Procedures and precautions for starting the 6.7L Diesel engine.

NORMAL OPERATION - 6.7 L DIESEL ENGINE

Guidelines for normal operation of the 6.7L Diesel engine.

ENGINE BLOCK HEATER - IF EQUIPPED

Information on the use and function of the engine block heater.

DIESEL EXHAUST BRAKE (ENGINE BRAKING)

Explanation of the diesel exhaust brake feature and its benefits.

AUTOMATIC TRANSMISSION

Information regarding the automatic transmission system and its operation.

Keyless Enter-N-Go - Ignition

How to use the keyless ignition system for starting the vehicle.

Automatic Transmission

How to start the engine with an automatic transmission.

Tip Start Feature

Explanation of the tip start feature for engine ignition.

Normal Starting

Procedure for normal vehicle starting using the push button.

To Turn Off The Engine Using ENGINE START;STOP Button

Steps to turn off the engine using the start/stop button.

ENGINE START;STOP Button Functions

Explanation of the functions of the engine start/stop button.

Extreme Cold Weather

Features designed to assist cold weather starting and operation.

Normal Starting Procedure - Engine Manifold Air Temperature Above 66° F (19° C)

Procedure for normal engine starting in warmer temperatures.

Starting Fluids

Warnings about using starting fluids or flammable liquids.

Cold Weather Precautions

Special considerations for operating in cold weather conditions.

Fuel Operating Range

Information on fuel operating ranges and recommended diesel fuels.

Engine Oil Usage

Recommendations for engine oil usage and viscosity.

Winter Front Cover Usage

Guidelines for using winter front covers in cold weather.

Battery Blanket Usage

Information on using battery blankets to improve cold weather starting.

Engine Warm-Up

Guidance on warming up the engine, especially when cold.

Engine Idling

Advice and warnings regarding prolonged engine idling.

Idle-Up Feature

Explanation of the driver-controlled high idle speed feature.

Noise

Information about normal diesel engine noises and exhaust aftertreatment system sounds.

Stopping The Engine

Proper procedures for shutting down the engine, including idle time before shutdown.

Idle Shutdown

Details on the automatic engine shutdown feature based on idling time.

Programmable Maximum Vehicle Speed

Information on setting and using the programmable maximum vehicle speed feature.

Operating Precautions

Precautions for operating the engine and avoiding overheating or low temperatures.

Cooling System Tips

Tips to prevent engine and transmission overheating in high temperatures.

Do Not Operate The Engine With Low Oil Pressure

Warning against operating the engine with low oil pressure.

Do Not Operate The Engine With Failed Parts

Clues indicating engine service is required and general failure warnings.

Diesel Particulate Filter (DPF) Manual Regeneration - If Equipped (Chassis Cab Only)

Procedure for manually regenerating the Diesel Particulate Filter on specific models.

ENGINE BLOCK HEATER - IF EQUIPPED

Information on the engine block heater, its function and connection.

Block Heater Usage

Recommendations for using the engine block heater based on ambient temperatures.

ENGINE BREAK-IN RECOMMENDATIONS - 6.7 L DIESEL

Recommendations for the break-in period of the 6.7L Cummins diesel engine.

DIESEL EXHAUST BRAKE (ENGINE BRAKING)

Explanation of the diesel exhaust brake feature, its benefits, and operation.

Exhaust Brake Switch

Operation of the exhaust brake switch and indicator light.

Automatic Smart Exhaust Brake (Auto)

Details on the automatic exhaust brake technology for smoother braking.

Ignition Park Interlock

Explanation of the ignition park interlock system for security.

Brake;Transmission Shift Interlock System

Details on the brake/transmission shift interlock system.

Six-Speed Automatic Transmission

Information specific to the six-speed automatic transmission used in Chassis Cab models.

REVERSE (R)

Description of the Reverse gear position for moving the vehicle backward.

NEUTRAL (N)

Use of the Neutral gear position for standing periods with the engine running.

DRIVE (D)

Guidelines for using the Drive gear position for city and highway driving.

Transmission Limp Home Mode

Explanation of the Transmission Limp Home Mode and its activation.

Electronic Range Select (ERS) Operation

How to use the Electronic Range Select control to limit transmission gears.

Overdrive Operation

Information on the automatic transmission's overdrive feature (fifth and sixth gears).

When To Use TOW;HAUL Mode

Guidelines for activating and using the TOW/HAUL mode.

Torque Converter Clutch

Explanation of the torque converter clutch feature for fuel economy.

AUXILIARY SWITCHES - IF EQUIPPED

Information on the auxiliary switches used for powering electronic devices.

FOUR-WHEEL DRIVE OPERATION - IF EQUIPPED

Information on operating the four-wheel drive system.

Electronically Shifted Transfer Case (Four-Position Switch) - If Equipped

Details on the electronically shifted transfer case and its modes.

2 WD

Description of the Two-Wheel Drive High Range mode.

4 WD HIGH

Explanation of Four-Wheel Drive High Range for traction.

4 WD LOW

Explanation of Four-Wheel Drive Low Range for maximum torque and traction.

NEUTRAL (N)

Use of the Neutral range for flat towing.

Transfer Case Position Indicator Lights

Explanation of the indicator lights for transfer case selections.

Shifting Procedure

Procedures for shifting the transfer case between different modes.

2 WD To 4 WD HIGH

Procedure for shifting from 2WD to 4WD HIGH.

2 WD Or 4 WD HIGH To 4 WD LOW

Procedure for shifting from 2WD/4WD HIGH to 4WD LOW.

POWER TAKE OFF OPERATION - IF EQUIPPED (CHASSIS CAB ONLY)

Information on operating the Power Take Off (PTO) for chassis cab models.

AS69 RC Six-Speed Automatic Transmission Only

Specifics of the AS69RC transmission related to PTO operation.

Stationary Mode

Conditions for operating the PTO in stationary mode.

Mobile Mode

Conditions for operating the PTO in mobile mode.

SPEED CONTROL

Information on using the speed control (cruise control) system.

Speed Control Buttons

Identification and function of the speed control buttons on the steering wheel.

To Activate

Steps to activate the speed control system.

To Set A Desired Speed

Procedure to set a desired speed using the speed control.

To Vary The Speed Setting

How to increase or decrease the set speed using the speed control.

To Accelerate For Passing

How to use speed control for acceleration during passing.

Using Speed Control On Hills

Guidance on using speed control when driving on hills.

To Resume Speed

How to resume a previously set speed with speed control.

To Deactivate

Methods to deactivate the speed control system.

ENGINE RUNAWAY

Information on the rare condition of diesel engine runaway and safety precautions.

REFUELING THE VEHICLE - 2500;3500 DIESEL MODELS

Emergency Fuel Can Refueling

Instructions for refueling using an emergency fuel can and funnel.

REFUELING THE VEHICLE - DIESEL CHASSIS CAB MODELS

Fuel Filler Cap

Information regarding the fuel filler cap and replacement.

Avoid Using Contaminated Fuel

Warnings and precautions about using contaminated fuel.

Diesel Exhaust Fluid

System Overview

Overview of the Diesel Exhaust Fluid (DEF) injection and SCR system.

Diesel Exhaust Fluid Storage

Guidelines for storing Diesel Exhaust Fluid (DEF).

Adding Diesel Exhaust Fluid

How to add Diesel Exhaust Fluid (DEF) to the vehicle.

DEF Fill Procedure

Step-by-step procedure for filling the DEF tank.

Filling The Def Tank In Cold Climates

Procedure for filling DEF tank in cold climate conditions.

TRAILER TOWING

Towing Tips - 6 Speed Transmission Only

Tips for towing trailers with the 6-speed transmission.

IN CASE OF EMERGENCY

JUMP STARTING

Step-by-step instructions for jump starting the vehicle's battery.

GEAR SELECTOR OVERRIDE - 6-SPEED TRANSMISSION

Procedure to override the gear selector in case of malfunction.

TOWING A DISABLED VEHICLE

Procedures for towing a disabled vehicle using commercial services.

With Portable Starting Unit

Instructions for jump starting using a portable starting unit.

Two-Wheel Drive Models

Towing recommendations for two-wheel drive models.

Four-Wheel Drive Models

Towing recommendations for four-wheel drive models.

Emergency Tow Hooks - If Equipped

Information on the use of emergency tow hooks.

SERVICING AND MAINTENANCE

SCHEDULED SERVICING- DIESEL ENGINE

Scheduled maintenance plan and intervals for the diesel engine.

ENGINE COMPARTMENT

Identification and location of engine compartment components.

DEALER SERVICE - 6.7 L DIESEL ENGINE

Information and recommendations regarding authorized dealer service.

Oil Change Indicator System - Cummins Diesel

Explanation of the engine oil change indicator system for Cummins Diesel.

Perform Service Indicator - Cummins Diesel

Information on the 'Perform Service' indicator for emissions maintenance.

Maintenance Plan - Cummins Diesel Engine

Comprehensive maintenance schedule based on mileage, time, or hours for Cummins Diesel.

6.7 L Diesel Engine - Six-Speed 68 RFE (2500;3500 Models)

Diagram and list of components in the engine compartment for specific models.

6.7 L Diesel Engine - Six-Speed AS69 RC HD (3500;Chassis Cab Models)

Diagram and list of components in the engine compartment for specific models.

Checking Oil Level - 6.7 Diesel Engine

Procedure for checking the engine oil level.

Engine Oil

Information and recommendations regarding engine oil.

Engine Oil Viscosity (SAE Grade)

Recommended engine oil viscosity grades for different ambient temperatures.

Materials Added To Engine Oil

Manufacturer's recommendation against adding additives to engine oil.

Disposing Of Used Engine Oil And Oil Filters

Guidance on the proper disposal of used engine oil and oil filters.

Engine Oil Filter

Information on the engine oil filter replacement.

Engine Oil Filter Selection

Recommendations for selecting replacement engine oil filters.

Engine Air Cleaner Filter

Information on the engine air cleaner filter, its monitoring, and replacement.

Engine Air Cleaner Filter Selection

Recommendations for selecting replacement engine air cleaner filters.

Engine Air Cleaner Filter Inspection and Replacement

Procedure for inspecting and replacing the engine air cleaner filter.

Engine Air Cleaner Filter Removal

Steps for removing the engine air cleaner filter cover and filter.

Engine Air Cleaner Filter Installation

Steps for installing the engine air cleaner filter.

Draining Fuel;Water Separator Filter

Procedure for draining the fuel/water separator filter.

Engine Mounted Fuel Filter Replacement

Procedure for replacing the engine-mounted fuel filter.

Underbody Mounted Fuel Filter Replacement

Procedure for replacing the underbody-mounted fuel filter.

Priming If The Engine Has Run Out Of Fuel

Procedure for priming the fuel system after running out of fuel.

Intervention Regeneration Strategy - Message Process Flow

Explanation of the intervention regeneration strategy and related messages.

Diesel Exhaust Fluid

Details on Diesel Exhaust Fluid (DEF), its function, and system components.

Maintenance-Free Batteries

Information regarding maintenance-free batteries.

Cooling System

Information on the vehicle's cooling system, checks, and maintenance.

Engine Coolant Checks

Procedures for checking engine coolant level and condition.

Adding Coolant

Recommendations and procedures for adding engine coolant.

Cooling System Pressure Cap

Information about the cooling system pressure cap and its function.

Cooling System - Drain, Flush And Refill

Procedure for draining, flushing, and refilling the cooling system.

Disposal Of Used Coolant

Guidance on the proper disposal of used engine coolant.

Charge Air Cooler - Inter-Cooler

Description of the charge air cooler and its function.

Brake System

Information regarding the vehicle's brake system.

Brake Master Cylinder - Brake Fluid Level Check

Procedure for checking the brake fluid level in the master cylinder.

Automatic Transmission

Information on selecting the proper lubricant for the automatic transmission.

Special Additives

Manufacturer's recommendation against using special additives in the transmission.

Fluid Level Check

Procedure for checking the transmission fluid level.

Fluid And Filter Changes

Information on changing transmission fluid and filters.

Noise Control System Required Maintenance & Warranty

Required maintenance and warranty information for noise control systems.

Exhaust System

Inspection of the exhaust system for leaks and damage.

Air Cleaner Assembly

Inspection of the air cleaner housing for proper assembly and fit.

Tampering With Noise Control System Prohibited

Federal law prohibiting tampering with noise control systems.

Noise Emission Warranty

Warranty coverage for noise emissions compliance.

Maintenance Log and Service Chart (Diesel Engines)

Log for recording maintenance services performed on diesel engines.

TECHNICAL SPECIFICATIONS

FUEL REQUIREMENTS

Specifications and requirements for diesel fuel, including blends.

FLUID CAPACITIES

Table listing the fluid capacities for various vehicle systems.

FLUIDS AND LUBRICANTS

Recommendations for fluids and lubricants for engine and chassis components.

Biodiesel Fuel Requirements

Requirements and compatibility information for biodiesel fuel blends.

Fuel Quality - Must Comply With ASTM Standards

Standards that fuel quality must meet for optimal performance.

Fuel Oxidation Stability - Must Use Fuel Within Six Months Of Manufacture

Information on biodiesel fuel oxidation stability and storage limitations.

Fuel Water Separation - Must Use Mopar;Cummins Approved Fuel Filter Elements

Requirement for using approved fuel filters for water separation.

Biodiesel Fuel Properties - Low Ambient Temperatures

Properties of biodiesel fuel at low ambient temperatures and necessary precautions.

Fuel In Oil Dilution - Must Adhere To Required Oil Change Interval

Information on fuel dilution in oil and its impact on oil change intervals.

Engine

Recommended fluids, lubricants, and genuine parts for the engine.

Fuel Selection

Guidance on selecting the correct diesel fuel and biodiesel blends.

Diesel Exhaust Fluid

Specification for Mopar Diesel Exhaust Fluid (DEF) and its API certification.

Chassis

Recommended fluids and lubricants for chassis components.

Automatic Transmission

Recommended fluids for automatic transmissions (68RFE and AS69RC).

Transfer Case

Recommended fluid for the transfer case.

Front and Rear Axle Fluid (2500;3500)

Recommended axle fluid for 2500/3500 models.

Front and Rear Axle Fluid (4500;5500)

Recommended axle fluid for 4500/5500 models.

INSTALLATION OF RADIO TRANSMITTING EQUIPMENT

FCA US RAM 2500 2019 Specifications

General IconGeneral
BrandFCA US
ModelRAM 2500 2019
CategoryTrucks
LanguageEnglish

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