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Fermont MEP-831A - User Manual

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1
UNITED STATES MARINE CORPS
MARINE CORPS ENGINEER SCHOOL
UTILITIES INSTRUCTION COMPANY
PSC 20069
CAMP LEJEUNE, NORTH CAROLINA 28542-0069
MEP-831 GENERATOR CHARACTERISTICS, CAPABILITIES,
COMPONENTS, OPERATIONS AND PMCS CLASS
1. MEP-831A CHARACTERISTICS AND CAPABILITIES.
a. The MEP 831A is a 3kW (3000 watt) generator producing
60Hz of electric power. The MEP 831A is skid mounted with fork
lift provisions.
b. The MEP 831A weighs 304lbs dry, and 334lbs with a full
fuel tank. The MEP 831A is 34.8” long, 27.8” wide, and 26.5”
tall. The MEP 831A has six lifting handles and four tie down
rings. The MEP 831A can be manually lifted, or moved by
forklift.
c. The MEP 831 has a hinged enclosure that allows quick
access for preventive and scheduled maintenance. The cooling
system for the MEP 831A is a thermostatically cooled by two
fans.
d. The MEP 831A has a single-cylinder, air cooled, direct
injection, four stroke Yanmar diesel engine. The engine operates
between 3000 to 3600 RPM (6.7 HP at operating speed). The
maximum RPM rating is 3800 RPM. The diesel engine for a MEP 831A
has an oil capacity of 1.2 quarts (1.1 liters), and is consumed
at 0.04 ounce (1.18 ml) per hour at a rated load.
e. The MEP 831A is equipped with a four gallon fuel tank,
allowing eight hours of continuous operation at a full load. The
MEP 831A is designed to consume .5 gallons per hour at a rated
load. When the MEP 831A is connected to an auxiliary fuel
system, it will be continually replenished. The MEP 831A is
designed to use either diesel fuel type 1 (DF1) or 2 (DF2), and
turbine fuel JP-8.
f. The MEP 831A has 24VDC cranking system. The MEP 831A has
a Permanent Magnet Alternator (PMA) with a frequency converter.
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Summary

MEP-831 A Generator Characteristics and Capabilities

Generator Power Output and Mounting

3kW, 60Hz generator, skid mounted with forklift provisions.

Generator Physical Dimensions and Handling

Details weight, dimensions, lifting handles, and tie-down rings for portability.

Enclosure Design and Cooling System

Hinged enclosure for maintenance access; thermostatically cooled by two fans.

Engine Specifications and Operation

Single-cylinder, air-cooled, 4-stroke Yanmar diesel engine, 6.7 HP, 3000-3600 RPM.

Fuel System Capacity and Consumption

4-gallon tank for 8 hours operation; consumes 0.5 gal/hr; uses DF1, DF2, or JP-8.

Electrical System Components

24VDC cranking system; Permanent Magnet Alternator (PMA) with frequency converter.

Output Voltages and Current Ratings

120VAC (31A max) and 120/240VAC (16A max) outputs via GFCI receptacle.

Physical Description and Specifications

Generator Set Technical Specifications Summary

Manufacturer, Model, Fuel Type, Engine, Dimensions, Weight, and Power Requirements.

Components of the Tactical Quiet Generator (TQG)

Major Component Overview

Lists and briefly describes key components: enclosure, cooling, skid base, battery, exhaust.

Enclosure Assembly Details

Supports assemblies, protects components, provides insulation and EMP shielding.

Enclosure Cooling and Ventilation System

Uses external air and fans for engine cooling and hot air exhaust.

Skid Base Design and Features

Provides support, houses tank/battery, includes lifting/tie-down points and access.

Battery Location and Function

24VDC battery for cranking/control; located in skid base for servicing.

Exhaust System Configuration

Muffler and piping exiting enclosure top; insulated for safety and heat reduction.

Control Box Assembly Description

Houses instruments, controls, indicators; includes hinged control panel and GFCI.

Control Panel Instruments and Switches

Lists meters (Hours, Fuel, Voltage, Load) and switches (Start/Stop, Emergency, Aux Fuel, etc.).

Fault Indicator Module and Warning Lights

Lights for high temp, low oil, no fuel, overvoltage, overload; indicates generator set conditions.

Output Terminals and Slave Receptacle

Output terminals, ground, cover access, EMI filter, 24VDC slave receptacle.

Engine;Generator Assembly Mounting

Single-cylinder engine and PMA generator mounted on skid base with vibration isolation.

Engine System Components

Air filter, starter, switches, oil/fuel systems, flywheel fan cooling.

Generator Output Windings

Permanent magnetic generator with 4 three-phase isolated AC output windings.

Power Inverter;Converter Function

Provides regulated 120VAC/240VAC output, located in skid base.

Fuel System Components and Operation

Tank, filler, electric pump, filter/separator, injection pump, auxiliary transfer pump.

Operator Controls and Indicators: Description and Use

Overview of Controls and Indicators

Describes controls and indicators required for operation, identified on figures.

Key Meters: Hours, Fuel, Voltage, Load

Details functions of hours meter, fuel level meter, voltage meter, and load meter.

Fault Indicators and Reset Switch

Lists fault lights and the dual-purpose fault reset/test switch for diagnostics.

Battle Short Switch Functionality

Two-position switch allowing operation under certain fault conditions.

Receptacles: Convenience and Slave

120VAC convenience receptacle with GFCI and 24VDC slave receptacle for auxiliary power.

Output Terminals and Circuit Interrupter

L1, L2, N, GND terminals; Circuit Interrupter switch and indicator for load application.

Voltage Adjustment and Start;Run;Stop Control

Rheostat for voltage adjustment; 3-position switch for engine start, run, and stop.

Preheat, Aux Fuel, and Emergency Stop Switches

Switches for engine preheat, auxiliary fuel operation, and emergency shutdown procedures.

Manual Start, Drain Plugs, Temperature Monitoring

Pull-start handle, fuel/oil drain plugs, and enclosure temperature monitoring switch.

Fuel Level Monitoring Components

Fuel level switch for auxiliary fuel control and fuel level sender for meter data.

Oil Pressure and Engine Temperature Safety Switches

Switches for low oil pressure and high engine temperature triggering shutdown and indicators.

Governor Control for Engine Speed

Controls the engine's mechanical governor to adjust engine speed and maintain output.

Engine Oil and Fuel Service Caps

Oil fill cap/gauge for servicing; fuel fill cap; auxiliary fuel cap for hose connection.

Grounding Procedures and Safety

Importance of Generator Grounding

Essential for safety, preventing hazards, draining static; clarifies neutral is not ground.

Earth Ground System (EGS) Requirements

EGS resistance <= 10 ohms; requires #6AWG copper wire, ideally insulated and < 5 ft.

Step-by-Step Grounding Installation

Procedures for connecting ground cable, driving ground rod, and securing clamp for effective grounding.

MEP-831 A Generator Set Operations and PMCS

Before Operations Preventive Maintenance Checks

Pre-operation checks: grounding, housing, acoustical material, skid bases, fuel components, control box.

Generator Set Starting Procedures

Steps to start: DC breaker, Start/Run/Stop switch, voltage adjustment, AC circuit interrupter.

During Operations Preventive Maintenance Checks

Monitoring voltage, load, fuel level, and listening/smelling for anomalies during operation.

Generator Set Shutdown Procedures

Steps for shutdown: AC circuit interrupter open, Start/Run/Stop switch stop, DC circuit breaker pull.

After Operations Preventive Maintenance Checks

Post-operation checks of housing, acoustical material, skid bases, fuel, identification plates, control box, receptacles.

Preventative Maintenance Checks and Services (PMCS)

Visual and Physical Inspection Guidelines

Thorough visual/physical inspection for leaks, damage, wires, and grounding status.

Finding Required Maintenance Procedures

Locating and Performing Maintenance Tasks

How to find maintenance procedures and intervals using the Technical Manual.

Removing Parts During Maintenance

Process for Parts Removal and Replacement

Steps to find and remove parts using the Technical Manual (TM) and its index.

Fermont MEP-831A Specifications

General IconGeneral
ModelMEP-831A
TypePortable Generator
Power Output3 kW
Fuel TypeDiesel
Cooling SystemAir-cooled
PhaseSingle Phase
Frequency60 Hz
EngineYanmar L70N6
Engine Power7 HP
Rated Output3.0 kW
Noise Level72 dB
AC Voltage120/240 VAC
Voltage120/240 VAC