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Fiat Aisin AF40-6 User Manual

Fiat Aisin AF40-6
18 pages
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ALFA 159 TRAINING MATERIAL
Fiat Auto S.p.A.
After Sales Training
Aisin AF40-6
1.9 Multijet 16V
2.4 Multijet 20V
3.2 JTS
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Fiat Aisin AF40-6 Specifications

General IconGeneral
BrandFiat
ModelAisin AF40-6
CategoryAutomobile Parts
LanguageEnglish

Summary

AISIN AF40-6 Gearbox Overview

Gearbox Description and Specifications

Overview of the AISIN AF40-6 automatic gearbox for 1.9 and 2.4 JTD engines, detailing its features and architecture.

Gearbox Functions

Neutral and Reverse Controls

Details Neutral Control for reduced stress/consumption and Reverse Gear Control to prevent engagement at high speeds.

Adaptive Driving Modes

Explains various adaptivity modes like Adaptive, Sports, Winter/Low Grip, Tip, High Temperature, Heating, Rise, Descent, Fast On, Brake Assistance.

Gearbox Components

Control Unit and Connectors

Describes the control unit, its A and B connectors, and their pin configurations for gearbox operation.

Control Unit Interface

Input/Output Management

Details signals managed by the control unit via CAN and K lines for transmission system data and diagnosis.

Gearbox Cabling

Cabling Components and Pin-out

Details cabling inside the gearbox, connected to sensors and solenoids, with a pin-out diagram for identification.

Solenoid Valve Pack

Solenoid Valve Pack Function

Explains the function of the solenoid valve pack in supplying hydraulic pressure to brakes, clutches, and lock-ups via solenoids.

Gearbox Solenoids

Linear Solenoids

Describes four linear solenoids controlling hydraulic pressure for most brakes and clutches in a linear fashion.

ON/OFF Solenoids

Details two ON/OFF solenoids that control the "B2" brake for the exhaust brake function in first gear.

SLT and SLU Solenoid Functions

Explains the role of SLT (line pressure) and SLU (lock-up) linear solenoids based on throttle, engine, and speed signals.

Gearbox Sensors

Lever Position Sensor (NSW)

Describes the Hall-effect lever position sensor built into the control unit, indicating gear lever position.

Oil Temperature Sensor

Details the NTC oil temperature sensor integrated into the gearbox cabling for monitoring fluid temperature.

Gearbox Tests and Sensors

Input/Output Speed Sensors

Explains the function of input and output speed sensors measuring rotation speed for the gearbox and differential.

Stall Test Procedure

Outlines the stall test procedure to check gearbox and torque converter operation by measuring maximum RPM in D and R positions.

Gearbox Procedures: Oil Level Check

Fluid Level Check Steps

Step-by-step guide for checking transmission fluid level, including vehicle positioning, engine start, and temperature management.

Gearbox Procedures: Fluid Adjustment

Fluid Adjustment and Re-check

Details actions if no fluid emerges during the level check, including adding fluid and re-checking the level.

Gearbox Procedures: Specifications

Fluid Specs and Torque Values

Provides torque specifications for plugs and details oil types and capacities for different engine versions of the gearbox.

Plug Location and System Details

Overflow System Plug Locations

Illustrates plug locations for the overflow system, including details on tightening torques for assembly and service.

Gear Controls and Operation

Gear Selection Methods

Explains manual/automatic gear changes via selector lever and sequential changes via steering wheel controls.

Driving Modes

Automatic Driving Mode Selection

Describes how to select different driving modes (Normal, Sport, Winter) using the SPORT/WINTER button on the control panel.