Fiat Tempra 1990 - User Manual

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Contents3
Safety4
General4
Raising the Car Safely4
Working on the Vehicle4
Running the Vehicle5
Personal Safety5
Fumes5
Mains Electricity6
Ignition System6
Cooling Fan6
Brake Fluid6
Workshop7
Environment7
Fluoroelastomers7
Using Your Car8
Keys and Locks8
Doors and Bonnet8
Door Locks8
Dashboard9
Panel Indicators9
Ignition Switch and Steering Column Lock9
Switching off the Alarm9
Heating and Ventilation Controls10
Side and Tail Lights10
Number Plate Lights10
Rear Fog Lights10
Air Conditioning11
Air Conditioning Heating11
Defrosting the Windscreen and Windows11
Ventilation11
Controls12
Lights and Indicators12
Low Beam Headlights12
High Beam Headlights12
Individual Settings13
Accessories13
Steering Wheel13
Front Seat Adjustment13
Bonnet and Luggage Compartment14
Wheel Changing14
Interior Lights14
Luggage Compartment14
Emergency Starting15
Raising the Vehicle15
Removing a Wheel15
Jump Starting Your Car15
Facts and Figures16
Major Milestones16
Vital Statistics17
Wheels and Tyres17
Capacities18
Service Data18
Other Settings18
Weights and Dimensions18
Repair Data19
Torque Wrench Settings22
Identification Numbers26
Finding the Numbers26
Model and Data Plate26
Engine Numbers26
Getting through the Mot27
Inside the Car27
Checks with an Assistant27
Electrical Equipment27
Vehicle on the Ground28
Windscreen and Mirrors28
Brakes28
Doors and Door Locks28
Vehicle Raised off the Ground29
Bodywork Structure29
Under the Front of the Car29
Underneath the Rear of the Car29
Exhaust Emissions30
Vehicle Emissions30
Servicing Your Car31
Servicing Intervals31
Service Interval Chart32
Regular Checks32
Engine Bay Layouts33
Engine Oil Check Level33
Petrol Engines33
Diesel Engines33
Topping-Up34
Cooling System34
Engine and Cooling System40
Transmission43
Inside Information43
Ignition and Electrics45
Cable Operated Clutch45
Check Vacuum and Mechanical Advance Systems47
Electronic Ignition47
Setting the RPM and TDC Sensor Position48
V-Belts Only48
Ribbed Belts Only49
Emissions Tests49
Diagnostic Test49
Fuel and Exhaust50
Fuel Injection Models51
Tamper Proofing52
Rough Guide52
Choke Fast Idle Adjustment53
Automatic Anti-Flooding Device Adjustment53
Electronic Control Module54
Catalytic Converter54
Charcoal Canister54
Bosch Pump54
Bosch Pump Only55
Lucas/Rotodiesel/Cav Pump Only55
Steering and Suspension56
Bottom Ball Joint56
Suspension Strut/Shock Absorber56
Track Control Arm Inner Bushes56
Steering Column57
Steering Rack Gaiters57
Braking System58
Wear Sensors59
Drum Rear Brakes59
Disc Rear Brakes60
Bodywork & Interior61
Flexible Hoses61
Rigid Pipes61
Road Test62
Repairs and Replacements63
Illustration and Section Numbers63
Engine64
Petrol Engine, Timing Belt64
Cylinder Head - Removal66
Cylinder Head and Camshaft Housing69
Cylinder Head - Dismantling and Overhauling70
Petrol Engine - Dismantling72
Checking for Wear74
Engine Reassembly74
Crankshaft74
Camshaft74
Valve Clearances - Adjustment78
Petrol Engine/Transmission Removal79
Petrol Engine/Transmission Refitting81
Transmission Separation82
Transmission Reconnection82
Petrol Engine. Mountings Replacement82
Timing Belt Replacement and Adjustment84
Cylinder Head Removal86
Cylinder Head - Refitting88
Cylinder Head Overhaul90
Diesel Engine Removal92
Diesel Engine Refitting93
Transmission Refitting98
Clutch Replacement99
Clutch Cable Replacement100
Kickdown Cable Replacement100
Gear Lever and Linkage100
Kickdown Cable Adjustment101
Automatic Gear Selector Control Cable Replacement101
Drive Shaft Removal and Refitting102
Drive Shaft Constant Velocity Joint102
Drive Shaft Inner Spider Joint Replacement103
Drive Shaft Damper Replacement103
Front Hub/Bearings Replacement103
Hydraulic Clutch Components104
Component Positions105
Radiator and Cooling Fan Replacement105
Thermostatic Switch Testing and Replacing105
Thermostat Replacement106
Coolant Pump Replacement106
Ignition Component Positions106
Ignition Coil Replacement107
Distributor107
Distributor Removal and Refitting107
Electrical and Instruments109
Alternator Removal and Refitting109
Instrument Panel Removal and Refitting109
Starter Motor Removal and Refitting109
Windscreen Wiper Motor Replacement110
Hatchback Wiper Motor110
Windscreen Washer Pump - Replacement111
Radio Aerial Replacement111
Rear Light Cluster Replacement111
Number Plate Light Replacement112
Side Repeater Indicators112
Interior/Courtesy Light112
Fuel Gauge Sender Unit113
Central Locking113
Electric Windows113
Diesel Engines - Glow Plugs, Checking and Replacement114
Window Controls114
Courtesy Light/Window Lift Interlock Switches114
Window Operating Motor114
Fuel and Exhaust Systems115
Fuel System Types115
Carburetor Removal and Refitting116
Petrol Injection Unit Removal and Refitting116
Accelerator Cable, Carburetor Engines117
Carburetor Choke Cable118
Accelerator Cable118
Mechanical Fuel Pump119
Electric Fuel Pump119
Fuel Tank Removal and Refitting120
Hot Air Hoses/Thermo Valves120
Lambda Sensor Replacement120
Fuel Evaporation System121
Exhaust System Replacement121
Turbocharger Replacement121
Diesel Injection Pump123
Diesel Injectors Remove and Refit125
Bleeding Diesel Fuel System125
The Systems Explainer126
Steering Wheel Removal and Refitting127
Track Rod End Balljoint Replacement127
Steering Rack Galter Replacement128
Steering Rack Replacement128
Power Steering Pump129
Lower Wishbone129
Bleeding the Power Steering130
Front Anti-Roll Bar130
Front Shock Absorber130
Rear Anti-Roll Bar130
Front Wheel Bearing131
Rear Shock Absorbers and Coil Springs Replacement132
Rear Suspension and Wheel Bearings Replacement132
Understanding Tipo/Tempra Brakes133
Front Brake Pads134
Front Brake Caliper134
Front Brake Disc134
Rear Brake Shoes134
Rear Wheel Cylinder136
Rear Brake Disc Pads136
Rear Brake Caliper136
Rear Brake Disc136
Master Cylinder137
Servo Check137
Pressure Regulating Valve, Non-ABS System138
Pressure Regulating Valves, ABS System139
RPM Sensors, ABS Systems139
Metal Pipes140
Brake Bleeding140
Handbrake Cables Replacement141
Front Cable141
Body and Interior142
Bonnet Removal and Refitting142
Bonnet Locking Mechanism Replacement and Adjustment142
Radiator Grille Removal and Refitting143
Tipo/Tempra Tailgate143
Tipo Tailgate Locking Mechanism143
Tempra Estate Tailgate Locking Mechanism144
Tempra Boot Lid144
Tempra Boot Lif Locking Mechanism144
Front Bumper145
Rear Bumper Removal and Refitting145
Door Trim Panels145
Door Components146
Rear Doors146
Front Doors146
Early Front Doors146
Door Removal148
Door Mirror149
Door Striker Adjustment149
Electric Mirror149
Door Hinge Adjustmnet149
Sun Roof Removal and Refitting150
Front Seats150
Remove the Motor150
Seats Without Pretensioners150
Door Version151
Rear Seat152
Headrest Removal152
Recommended FL Lubricants153
Wiring Diagrams154

Brand	Fiat
Model	Tempra 1990
Category	Automobile
Language	English

Fiat Tempra 1990 - User Manual

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Fiat Tempra 1990 Specifications

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