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Fiat Tipo 1989 User Manual

Fiat Tipo 1989
174 pages
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Table of Contents

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Fiat Tipo 1989 Specifications

General IconGeneral
BrandFiat
ModelTipo 1989
CategoryAutomobile
LanguageEnglish

Summary

Safety First!

General Safety Precautions

Covers essential safety advice for working on the vehicle, including proper lifting and general workshop practices.

Personal Safety and Hazards

Details personal safety measures, including gloves, and lists hazards like fire, petrol fumes, and toxic liquids.

Electrical System Safety and Materials

Addresses safety precautions for the electrical system, including battery handling and materials like asbestos.

Workshop and Environmental Safety

Provides guidance on workshop safety, including fire safety, and environmental considerations for waste disposal.

Using Your Car

Keys, Locks, and Remote Systems

Explains manual and remote locking systems, including door locks, childproof locks, and remote unit operation.

Ignition, Steering, and Dashboard Controls

Describes ignition switch functions, dashboard indicators, steering lock, and the electronic check panel.

Vehicle Lights and Fluid Levels

Details operation of vehicle lights and checks for engine oil and coolant levels.

Climate Control Systems

Covers the operation of heating, ventilation, and air conditioning systems, including climate control settings.

Air Conditioning and Climate Settings

Provides detailed instructions for using air conditioning, climate control, and defrosting features.

Light and Indicator Controls

Details the operation of headlights, fog lights, direction indicators, and windscreen wiper/washer controls.

Steering Wheel and Seat Adjustments

Explains adjustments for the steering wheel, front seats, and legroom.

Accessories and Electric Windows

Details mirror adjustment, electric window operation, and air bag safety.

Interior Lights and Sunroof Controls

Explains interior light operation and the controls for the sunroof.

Bonnet and Luggage Compartment

Details how to open the bonnet and access the luggage compartment.

Wheel Changing and Emergency Starting

Provides procedures for changing a wheel and emergency engine starting, including safety advice.

Facts and Figures

Part A: Major Milestones

Provides a chronological overview of significant model developments and introductions for Tipo and Tempra.

Part B: Vital Statistics

Lists vital statistics for Tipo and Tempra models, including engine capacities and tyre pressures.

Part C: Capacities and Part D: Service Data

Details fluid capacities and presents essential service data, including engine specifications and spark plug types.

Part E: Repair Data

Contains detailed engine specifications for repair purposes, covering bore, stroke, and piston dimensions.

Cooling System Specifications

Provides specifications for the cooling system, including thermostat opening temperatures and pressure cap ratings.

Brakes and Chassis Settings

Lists brake specifications, including disc thickness, and chassis settings like camber and toe-in.

Engine Torque Settings

Details the torque settings for various engine components, crucial for correct assembly and repair.

Power Unit and Gearbox Torque Settings

Provides torque specifications for power unit mounting and gearbox assembly, ensuring proper fitment.

Exhaust and Braking System Torque Settings

Lists torque settings for exhaust components and the braking system, including brake caliper and hose connections.

Steering and Suspension Torque Settings

Details torque specifications for steering and suspension components, essential for safe operation.

Part G: Identification Numbers

Explains how to find and interpret vehicle identification numbers, including chassis and engine codes.

Getting Through the MOT

Vehicle Checks and Inspections

Outlines essential checks for the MOT test, covering interior, exterior, and lighting systems.

Brakes, Suspension, and Steering Checks

Details MOT inspection requirements for brakes, suspension, and steering components.

Bodywork, Wheels, and Tyres

Covers MOT checks related to bodywork structure, wheels, and tyre condition, including tread depth.

Exhaust Emissions and Testing

Provides information on exhaust emissions standards and the procedures for emissions testing.

Servicing Your Car

Chapter Introduction and Service Intervals

Provides instructions on using the chapter and introduces recommended service intervals for Fiat vehicles.

Service Interval Key and Regular Checks

Explains the service interval key and lists routine maintenance checks for the vehicle's engine and systems.

Engine Bay Layouts and Regular Checks

Illustrates engine bay layouts for petrol and diesel engines and details specific checks like oil level and fluid top-ups.

Cooling System and Brake Fluid Checks

Details checks for the cooling system, including coolant level and anti-freeze, and brake fluid checks.

Battery and Electrical System Safety Checks

Covers checks for the vehicle's battery, including disconnection procedures, and electrical system safety.

Lighting and Bulb Checks

Guides on checking and replacing vehicle bulbs, including headlamps, indicators, and rear lights.

Lighting and Bulb Replacement Procedures

Provides step-by-step instructions for replacing various vehicle bulbs, including front and rear lighting units.

Interior Lights and Fuse Checks

Explains how to check and replace interior lights and provides details on fuse identification and replacement.

Fuse Locations and Climate Control Fuses

Lists fuse locations and specifications for various circuits, including air conditioning and radiator fans.

Cooling System

Job 8. Engine Oil and Filter Change

Provides a step-by-step guide for changing the engine oil and filter, including safety precautions.

Job 9. Coolant Level and Job 10. Valve Clearance Checks

Details procedures for checking coolant level and valve clearances, with important safety notes.

Job 11. Cooling System and Job 12. Ventilation Checks

Covers checks for the cooling system, including fan operation, and ventilation system adjustments.

Job 13. Cooling System and Job 14. Coolant Change

Details procedures for checking the cooling system and changing the engine coolant, with safety warnings.

Job 15. Timing Belt Checks

Explains how to check the timing belt and camshaft timing belt, including important notes on their condition.

Job 17. Spark Plug Checks and Job 18. Spark Plug Replacement

Guides on checking spark plug condition and performing spark plug replacement for optimal engine performance.

Job 19. Ignition System Checks and Job 20. Ignition Component Replacement

Covers checks and replacement procedures for ignition system components like distributors and ignition coils.

Ignition System Types and Distributor Checks

Explains different ignition system types and provides detailed steps for checking and maintaining the distributor.

TDC Timing and Engine Component Checks

Covers setting Top Dead Centre (TDC) timing and performing checks on engine components like the flywheel and timing belt.

Emission Control Systems and Checks

Discusses emission control systems, including catalytic converters and lambda sensors, and their associated checks.

Fuel and Exhaust Systems

Fuel System Types and Carburettor Procedures

Details fuel system types and provides instructions for carburettor removal and refitting.

Fuel Injection and Air Filter Procedures

Covers petrol fuel injection unit procedures and changing the diesel air filter.

Choke Cable and Accelerator Cable Adjustments

Explains how to adjust the carburettor choke cable and the accelerator cable for optimal performance.

Diesel Engine and Fuel Pump Procedures

Details procedures for diesel engines, including fuel pump replacement and fuel system checks.

Electric Fuel Pump and Fuel Tank Procedures

Covers replacement of the electric fuel pump and removal of the fuel tank.

Thermo-Valves and Lambda Sensor Replacement

Details procedures for hot air/thermo-valves and the replacement of the Lambda sensor.

Fuel Evaporation System and Exhaust System

Explains the fuel evaporation system and covers exhaust system removal and refitting.

Turbocharger and Diesel Engine Replacement

Provides procedures for turbocharger replacement and overall diesel engine removal and refitting.

Diesel Injection Pump Procedures

Details the removal and refitting process for the diesel injection pump.

Diesel Injectors and Fuel System Bleeding

Covers diesel injector procedures and the process of bleeding the diesel fuel system.

Suspension

Suspension Systems Overview

Explains the vehicle's suspension systems and their components.

Steering Wheel and Track Rod Balljoint Replacement

Details steering wheel removal and track rod balljoint replacement procedures.

Steering Rack Gaiter and Steering Rack Replacement

Covers replacement of steering rack gaiters and the steering rack itself.

Power Steering Pump and Wishbone Replacement

Details procedures for power steering pump and lower wishbone replacement.

Front and Rear Anti-roll Bar Procedures

Covers the removal and refitting of front and rear anti-roll bars for suspension tuning.

Front Shock Absorber Replacement

Details procedures for power steering pump and lower wishbone replacement.

Front Wheel Bearing Replacement

Provides detailed steps for replacing front wheel bearings, ensuring smooth wheel rotation.

Rear Shock Absorbers and Front Wheel Bearings

Covers rear shock absorber replacement and front wheel bearing checks and replacement.

Front Hub Replacement Procedures

Details the procedure for replacing the front hub assembly.

Front Hub Replacement Continuation

Continues the steps for front hub replacement, including bearing checks and correct fitting.

Rear Wheel Bearing Replacement

Provides instructions for replacing rear wheel bearings, ensuring proper wheel mounting.

Rear Wheel Bearing Replacement Continuation

Continues the rear wheel bearing replacement steps, focusing on fitting and torque specifications.

Hub and Spring Replacement Procedures

Covers replacement of hubs and springs, including important safety information.

Brakes

Brake System Overview and Front Brake Pad Replacement

Explains the Fiat brake system and provides steps for front brake pad replacement.

Front Brake Caliper and Disc Replacement

Details procedures for front brake caliper replacement and front brake disc replacement.

Rear Brake Shoes and Wheel Cylinder Replacement

Covers replacement of rear brake shoes and the rear wheel cylinder.

Rear Brake Pads and Caliper Replacement

Provides steps for replacing rear brake pads and the rear brake caliper.

Rear Brake Disc Replacement

Details the procedure for replacing the rear brake discs.

Master Cylinder Replacement and Brake Bleeding

Explains how to replace the master cylinder and procedures for brake bleeding.

ABS System Components Replacement

Details replacement procedures for ABS system components like RPM sensors and the ABS control unit.

Flexible and Metal Hoses Replacement

Covers the replacement of flexible and metal brake hoses for system integrity.

Brake Bleeding

Covers the replacement of flexible and metal brake hoses for system integrity.

Handbrake Cables Replacement

Details the replacement of handbrake cables, ensuring proper parking brake operation.

Brake Caliper and Disc Bolt Tightness

Focuses on checking the tightness of brake caliper and disc mounting bolts.

Brake Bleeding and Master Cylinder Checks

Covers brake bleeding procedures and checks for the master cylinder.

ABS System and Brake Lines

Details checks for the ABS system and brake lines, ensuring safety and proper function.

Pressure Regulating Valve and ABS Sensors

Explains the brake pressure regulating valve and replacement of ABS sensors.

RPM Sensors and Brake Checks

Covers RPM sensor checks and general brake system checks for safe operation.

Flexible Hoses and Metal Hoses Replacement

Details the replacement of flexible and metal brake hoses for system integrity.

Brake Bleeding and Fluid Checks

Provides procedures for brake bleeding and checking brake fluid levels.

Brake Caliper and Disc Checks

Details checks for brake calipers and discs, ensuring proper braking performance.

Brake Shoe and Wheel Cylinder Checks

Covers checks for rear brake shoes and the rear wheel cylinder.

Brake Pad and Caliper Checks

Details checks for brake pads and calipers, ensuring proper braking performance.

Brake Fluid Checks and Master Cylinder

Covers checks for brake fluid levels and the master cylinder's condition.

Brake Bleeding and Pressure Regulating Valve

Provides procedures for brake bleeding and the replacement of the pressure regulating valve.

ABS System and Brake Lines

Details checks for the ABS system and brake lines, ensuring safety and proper function.

Pressure Regulating Valve and ABS Sensors

Explains the brake pressure regulating valve and replacement of ABS sensors.

RPM Sensors and Brake Checks

Covers RPM sensor checks and general brake system checks for safe operation.

Flexible Hoses and Metal Hoses Replacement

Details the replacement of flexible and metal brake hoses for system integrity.

Brake Bleeding and Fluid Checks

Provides procedures for brake bleeding and checking brake fluid levels.

Brake Caliper and Disc Checks

Details checks for brake calipers and discs, ensuring proper braking performance.

Brake Shoe and Wheel Cylinder Checks

Covers checks for rear brake shoes and the rear wheel cylinder.

Brake Pad and Caliper Checks

Details checks for brake pads and calipers, ensuring proper braking performance.

Brake Fluid Checks and Master Cylinder

Covers checks for brake fluid levels and the master cylinder's condition.

Ignition Systems

Ignition Component Positions and Coil Replacement

Details ignition component positions and the procedure for replacing the ignition coil.

Distributor Removal and Refitting

Provides steps for removing and refitting the distributor, a key ignition system component.

Ignition System Checks and Sensor Replacement

Covers checks for ignition systems, including sensors like the TDC and RPM sensors.

Electrical and Instruments

Alternator and Starter Motor Procedures

Details the removal and refitting procedures for the alternator and starter motor.

Wiper and Washer Systems

Covers the replacement of windscreen wiper motors and washer pumps.

Washer Pump and Light Cluster Replacements

Details replacement procedures for the washer pump and rear light clusters.

Repeater Indicators and Light Replacements

Covers replacement of repeater indicators and various other lights like number plate and interior lights.

Fuel Sender Unit and Hot Air/Thermo-Valves

Details replacement of the fuel sender unit and hot air/thermo-valve systems.

Diesel Glow Plugs and Window Controls

Covers diesel glow plug checks/replacement and window control operations.

Fuel and Exhaust Systems

Fuel System Types and Carburettor Procedures

Details fuel system types and provides instructions for carburettor removal and refitting.

Diesel Carburettor and Fuel Injection Procedures

Covers diesel carburettor procedures and petrol fuel injection unit operations.

Fuel Injection System and Carburettor Adjustment

Details fuel injection system checks and carburettor adjustments for optimal performance.

Choke Cable and Accelerator Cable Adjustments

Explains how to adjust the carburettor choke cable and the accelerator cable for optimal performance.

Mechanical Fuel Pump and Fuel Tank Procedures

Details mechanical fuel pump replacement and fuel tank procedures.

Thermo-Valves and Lambda Sensor Replacement

Details procedures for hot air/thermo-valves and the replacement of the Lambda sensor.

Fuel Evaporation System and Exhaust System

Explains the fuel evaporation system and covers exhaust system removal and refitting.

Turbocharger and Intercooler Procedures

Details procedures for turbocharger and intercooler removal and refitting.

Diesel Injection Pump Procedures

Details the removal and refitting process for the diesel injection pump.

Timing Belt Procedures and Engine Checks

Covers timing belt procedures and various engine checks, including timing and belt tension.

Diesel Injectors and Fuel System Bleeding

Covers diesel injector procedures and the process of bleeding the diesel fuel system.

Suspension

Suspension Systems Overview

Explains the vehicle's suspension systems and their components.

Steering Wheel and Track Rod Balljoint Replacement

Details steering wheel removal and track rod balljoint replacement procedures.

Steering Rack Gaiter and Steering Rack Replacement

Covers replacement of steering rack gaiters and the steering rack itself.

Power Steering Pump and Wishbone Replacement

Details procedures for power steering pump and lower wishbone replacement.

Anti-roll Bar Procedures

Covers the removal and refitting of front and rear anti-roll bars for suspension tuning.

Front Shock Absorber Replacement

Details procedures for power steering pump and lower wishbone replacement.

Front Wheel Bearing Replacement

Provides detailed steps for replacing front wheel bearings, ensuring smooth wheel rotation.

Rear Shock Absorbers and Front Wheel Bearings

Covers rear shock absorber replacement and front wheel bearing checks and replacement.

Front Hub Replacement Procedures

Details the procedure for replacing the front hub assembly.

Front Hub Replacement Continuation

Continues the steps for front hub replacement, including bearing checks and correct fitting.

Rear Wheel Bearing Replacement

Provides instructions for replacing rear wheel bearings, ensuring proper wheel mounting.

Rear Wheel Bearing Replacement Continuation

Continues the rear wheel bearing replacement steps, focusing on fitting and torque specifications.

Hub and Spring Replacement Procedures

Covers replacement of hubs and springs, including important safety information.

Body and Interior

Bonnet and Lock Mechanism Procedures

Covers bonnet removal/refitting and the bonnet locking mechanism replacement.

Radiator Grille and Bonnet/Tempra Tailgate Procedures

Details radiator grille removal and Tempra tailgate lock mechanism procedures.

Tempra Boot Lid and Interior Trim Procedures

Covers Tempra boot lid lock mechanism removal and interior trim procedures.

Front and Rear Bumper Replacement

Details the removal and refitting of front and rear bumpers.

Door Panel and Interior Trim Procedures

Covers door panel and interior trim procedures for early and late models.

Door Panel and Window Mechanisms

Details door panel procedures and checks for window mechanisms.

Door Handle and Lock Mechanisms

Covers door handle and lock mechanism adjustments and checks.

Door Striker and Hinge Adjustment

Details door striker adjustment and checks for door hinges.

Sun Roof Removal and Front Seats Procedures

Covers sun roof removal and front seat procedures, including safety first precautions.

Seat Belt Buckle and Front Seat Removal

Details seat belt buckle operation and front seat removal procedures.

Rear Seat Removal and Headrest Removal

Covers rear seat removal and headrest removal procedures.

Spark Plugs and Lubricants

Spark Plug Condition and Lubricant Recommendations

Explains spark plug conditions, causes of issues, and recommends appropriate lubricants for Fiat Tipo/Tempra.

Wiring Diagrams

Wiring Diagram Key and Introduction

Provides a key to wiring diagram symbols and an introduction to the wiring diagrams for Tipo and Tempra.

Wiring Diagram Index

Lists various electrical components and their corresponding wiring diagram references.

Wiring Diagram 1: Starter, Injection System

Presents wiring diagram 1 for starter, electronic injection, and charging systems.

Wiring Diagram 2 & 3: Engine and Diesel Systems

Provides wiring diagrams 2 and 3 covering engine systems for various petrol and diesel models.

Wiring Diagram 4: 1372 I.e. System

Presents wiring diagram 4 for the 1372 I.e. model, covering starting, ignition, and charging systems.

Wiring Diagram 5: 1580 I.e. System

Presents wiring diagram 5 for the 1580 I.e. model, covering starting, ignition, and charging systems.

Wiring Diagram 6 & 7: Diesel and Engine Systems

Provides wiring diagrams 6 and 7 for diesel and engine systems, including lighting and ignition.

Wiring Diagram 8: UK Models Lighting

Presents wiring diagram 8 for UK models, covering parking lights, dim/dipped headlights, and instrument panel lighting.

Wiring Diagram 9 & 10: Wiper and Washer Systems

Provides wiring diagrams 9 and 10 for windscreen wiper and washer systems.

Wiring Diagram 11: Rear Fog Lights and Brake Lights

Presents wiring diagram 11 for rear fog lights, brake lights, and indicators.

Wiring Diagram 12 & 13: Direction Indicators and Engine Cooling

Provides wiring diagrams 12 and 13 covering direction indicators and engine cooling systems.

Wiring Diagram 14 & 15: Engine Cooling and Interior Ventilation

Presents wiring diagrams 14 and 15 for engine cooling, interior ventilation, and radio provisions.

Wiring Diagram 16: Petrol and Diesel Systems

Provides wiring diagram 16 for petrol and diesel engine systems, including cooling and ventilation.

Wiring Diagram 17 & 18: Fuel, Brake Fluid, and Clock

Presents wiring diagrams 17 and 18 for fuel, brake fluid level, and clock circuits.

Wiring Diagram 19 & 20: Fuel Level and Reserve Warning Lights

Provides wiring diagrams 19 and 20 for fuel level and reserve warning lights.

Wiring Diagram 21 & 22: Fuel, Brake, and Clock Systems

Presents wiring diagrams 21 and 22 for fuel, brake fluid, and clock systems.

Wiring Diagram 23 & 24: Turbocharging and Windscreen Systems

Provides wiring diagrams 23 and 24 for turbocharging and windscreen wiper/washer systems.

Wiring Diagram 25 & 26: Electric Windows and Headlight Washers

Presents wiring diagrams 25 and 26 for electric windows and headlight washer systems.

Wiring Diagram 27 & 28: Electric Windows and Headlight Washers

Provides wiring diagrams 27 and 28 for electric windows and headlight washer systems.

Wiring Diagram 29 & 30: Mirrors and Door Locks

Presents wiring diagrams 29 and 30 for electrically adjustable mirrors and door lock systems.

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