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Omnivision 1000 Series
Filtec Omnivision 1000 Series User Manual
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Omnivision Upgrade
Installation Manual
Document 45277-080
5
2
Table of Contents
Table of Contents
5
Installation Overview
9
Qualifying a Machine for Upgrade
9
Kit Part Numbers
9
Required Tools and Additional Parts
9
Additional Information
9
Upgrade Schedule
10
Machine & Kit Preparation Time
10
Day 1- Removal and Initial Installation
10
Day 2 - AC Power Wiring/Cable Harness Installation
12
Day 3 - Completion of Cable Harness Wiring
12
Day 4- Finalization and Commissioning
12
Machine Preparation
13
Column Labeling
13
Parts Removal
13
Electronic Cards
14
Mechanical Differences
14
OV-900 &1200 Series1000/2000 Upper Cabinet
14
OV-900/1200 Series 3000 Upper Cabinet
16
Plate 2" Removal
16
Junction Box Mounting (SB1 & SB3)
18
Power Connections
20
Power Switch
20
Power Harness Installation
20
AC Breaker and Motor Controller Panel
20
AC Wire Routing
22
E-Stops
23
Mechanical Installation
24
Air and Water Valve (Packed in Lower Cabinet Kit P/N 45252)
24
Touchpad Support Mounting (43070 Touchpad Enclosure Kit)
24
Cable Harness Installation
27
Door Interlock Cable P/N 45207(Packed in Upper Cabinet Kit P/N 45251)
27
Red Harness P/N 45262 (Packed in Upper Cabinet Kit P/N 45251)
28
Yellow & Blue Harness P/N 45264 (Packed in Upper Cabinet Kit 45251)
29
White Harness P/N 45263 (Packed in Upper Cabinet Kit P/N 45251)
30
UPS / Power Supply Assembly
31
Upper Cabinet Installations
31
45256 Stack Light Installation (Packed in Upper Cabinet Kit P/N 45251)
32
45261 Upper Cabinet Harness (Packed in Upper Cabinet Kit P/N 45251)
33
Electronic Card Chassis Installation
34
OV-900/1200 Series 1000/2000 Installation
34
OV-900/1200 Series 3000 Installation
35
LCM Installation
35
Lower Cabinet Harness Routing
36
Red Harness Cable Routing
36
Yellow Harness Cable Routing
36
White Harness Cable Routing
37
Blue Harness Cable Routing
38
PLC /Osw/Comm Interface Installation
39
PLC /Comm / OSW Interface Plate Cable Connections
40
PLC /Comm / OSW Interface Plate Mechanical Mounting
40
Mounting SB2 Signal Junction Box on Plate 2
41
Inspection Head Assembly
43
1000 Series Inspection Head
43
Parts Removal
43
Bracket Installation
43
Optional Items
47
3000 Series Inspection Head
48
Parts Removal
48
Bracket Installation
48
Optional Items
50
Inspection Head Cable Connections and Adapters
53
Adapter List - Kit P/N 45291
54
Servo Adapter Card Connections
55
Touch Pad Assembly
56
AC Power Check
57
Basic Power Check
57
Basic AC Check
57
Testing CB1 Circuit
58
Testing CB2 Circuit
58
Testing CB3 Circuit
59
Testing CB4 Circuit
60
Testing CB5 Circuit
60
Testing CB6 Circuit
60
Testing CB7 Circuit
60
Testing CB8 Circuit
60
Testing CB9 Circuit
61
Testing CB10 Circuit
61
Testing CB11 Circuit
61
Testing CB12 Circuit
61
Inspection Head Power Supply Check
63
Final Installation of Parts/Assemblies
63
Powering up the Electronic Chassis
63
Replacing Doors/Panels
64
OSW Upgrade (Optional)
65
Parts Removal
65
Rotator Installation
66
OSW Conduit
66
Bottom Plate Assembly
67
Camera Mount
68
Cable Connections
68
OSW Heater
69
In-Feed Guide Adapters
69
4
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Filtec Omnivision 1000 Series Specifications
General
Brand
Filtec
Model
Omnivision 1000 Series
Category
Industrial Equipment
Language
English
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General
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