EasyManua.ls Logo

Filtec OV-II User Manual

Default Icon
55 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OV-II
Maintenance, Troubleshooting
and Service Manual
Document 42600-0905
Question and Answer IconNeed help?

Do you have a question about the Filtec OV-II and is the answer not in the manual?

Filtec OV-II Specifications

General IconGeneral
BrandFiltec
ModelOV-II
CategoryControl Systems
LanguageEnglish

Summary

Chapter 1: Maintenance

Periodic Maintenance Overview

Provides an overview of periodic maintenance tasks for the Omnivision system.

Periodic Maintenance Procedure

Details the daily, weekly, and monthly routine maintenance for the Omnivision system.

Daily Maintenance

Outlines daily checks and cleaning procedures for various system components.

Weekly Maintenance

Lists essential checks and maintenance tasks to be performed weekly.

Monthly Maintenance

Details comprehensive maintenance procedures to be carried out monthly.

Chapter 2: Troubleshooting

Troubleshooting Procedures Overview

Introduces the approach to troubleshooting Omnivision problems by key areas.

Mechanical/Routine Maintenance Problems

Identifies common mechanical and routine maintenance issues and their solutions.

Bottle Handling Problems

Discusses common issues related to bottle handling and their impact on inspection.

Omnivision Bottle Handling Problems

Addresses specific bottle handling issues within the Omnivision system.

Inspection/Rejection Problems

Details troubleshooting for issues related to bottle inspection and rejection processes.

Excessive False Rejects

Explains causes and solutions for the system incorrectly rejecting good bottles.

Base Inspection Excessive False Rejects

Specific troubleshooting for false rejects from the Base Inspection system.

Plugged Neck/Color Sort Excessive False Rejects

Troubleshooting false rejects related to plugged neck and color sorting inspections.

Inner Sidewall Inspection Excessive False Rejects

Guidance for resolving false rejects originating from the Inner Sidewall inspection.

Infrared Residual Liquid Detection (IR RLD) Excessive False Rejects

Troubleshooting excessive false rejects from IR RLD inspection.

Radio Frequency Residual Liquid Detection (RF RLD) Excessive False Rejects

Troubleshooting excessive false rejects from RF RLD inspection.

Finish Inspection Excessive False Rejects

Specific troubleshooting steps for false rejects from the Finish Inspection system.

Outer Sidewall Inspection Excessive False Rejects

Troubleshooting false rejects occurring in the Outer Sidewall Inspection system.

Rejecting Large Percentage of Bottles

Addresses scenarios where the system rejects a high percentage of bottles.

Rejecting No Bottles

Troubleshooting why the system is not rejecting any bottles when it should.

Rejected Bottles Not Stable On the Takeaway Conveyor

Solutions for rejected bottles that are unstable on the takeaway conveyor.

Faulty Bottles Detected But Not Rejected

Diagnosing why detected faulty bottles are not being rejected.

Rejecting Incorrect Bottles

Troubleshooting issues with the system rejecting the wrong bottles.

Complete System Failure

Steps to diagnose and resolve total system failure issues.

Chapter 3: Service

Repair and Replacement Procedures Overview

Introduces procedures for repairing or replacing Omnivision components.

Guidelines for Repair or Replacement

General safety and handling guidelines before performing repairs.

Broken Diffuser Glass Disk

Procedure for a temporary fix if the diffuser glass disk is broken.

Base Cabinet

Maintenance and checks related to the main base cabinet of the system.

Starwheel Seal Ring

Details on inspecting, repairing, or replacing the starwheel seal ring.

Valve Plate

Step-by-step instructions for replacing the valve plate.

Deadplate

Procedures for replacing the deadplate component.

Rotating Diffuser Glass Disk

Instructions for removing or replacing the rotating diffuser glass disk.

Base Inspection Strobe Lamp Power Supply Assembly

Procedure for replacing the strobe lamp power supply assembly.

Base Inspection Strobe Lamp Replacement

Steps for replacing the base inspection strobe lamp.

Inspection Head

Information on components within the inspection head requiring professional service.

Finish Lens

Procedure for replacing the Finish Lens Protector.

Neck Belt

Instructions on how to replace the neck belt.

Outer Sidewall Enclosures

Overview of components within the Outer Sidewall enclosures.

Camera Enclosure

Details regarding the OSW camera enclosure and its components.

Lamp Enclosure

Procedures for accessing and replacing the fluorescent lamp in the enclosure.