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FILTOMAT M100C Series - User Manual

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FILTOMAT®
Automatic Water Filters
Installation, Operation and
Maintenance Manual
M100-750 & 1500 Series
Models: M102C, M103C & M104C
Model No:
Serial No.:
Screen Size:
TRIANGLE FILTRATION & IRRIGATION
17 Hinkler Road, Mordialloc, Vic. 3195 .Australia
Ph: 03 9580 2122 Fax: 03 9580 3131
www.trianglefiltration.com.au

Questions and Answers

Summary

Introduction to Filtomat Filters

Filter Specifications

General Specifications

Covers flow rate, pressure, filter area, dimensions, and weight for various models.

Flush Data Specifications

Details drain line, flushing cycle time, backwash water, and minimum flow requirements.

Construction Materials

Lists materials used for filter housing, lid, screens, and other components.

Filtration Screen Sizes

Details available screen sizes in micron and mm for moulded and flat screens.

Safety Instructions

General Safety Guidelines

Read instructions, adhere to basic safety, be aware of auto-cleaning cycles.

Operation, Control & Maintenance Safety

Relieve pressure before work, minimize leakage, open valves gradually, manual cleaning safety.

Lifting Equipment Safety

Secure lifting items, avoid working below, wear helmet, beware of power lines.

Dimensional Installation Diagram

Operating Principles

Installation Guide

Design Recommendations

Mounting orientation, pressure sustaining valve, bypass, drain line, space for servicing.

Preparations for Installation

Lighting, platforms, barriers, non-return valve, space for maintenance.

Installation Procedure

Flow direction, drain connection, rinse controller drain, isolation valves, PSV installation.

Commissioning and First Operation

Pre-Operation Checklist

Check flow direction, connections, valve position, drainpipe, isolation valves, space, union, pressure gauge.

First Operation Steps

Steps for initial filter operation, pressurization, leak checks, manual flush, outlet valve, bypass, final flush.

Troubleshooting

Adjusting the Rinse Controller

Maintenance and Decommissioning

Checking the Filter

Procedures for removing cover, extracting and cleaning screens, checking O-rings, reassembly.

Decommissioning Procedure

Steps for shutting down the filter for periods, including pump and valve operations.

Parts Schedule

Parts Drawing #1: Filter Exploded View M102;3

Parts Drawing #2: Cover Lid Assembly M102;3&4

Parts Drawing #3: Collector;Rotor Assembly M102;3

Parts Drawing #4: Exploded View - M104 C

Drawing #5: Collector;Turbine Assembly - M104 C

Hydraulic Control System

Screen Extraction Tool

Warranty Information

Overview

The FILTOMAT® M100C series filter is an automatic water filter designed for efficient and trouble-free operation across various applications. It utilizes a self-cleaning process that requires no external power source, making it suitable for remote installations. The filter is delivered fully assembled, simplifying installation to basic connections for inlet, outlet, and drain lines.

Function Description

Water enters the filter through an inlet pipe and first passes through a coarse screen, which protects the cleaning mechanism from larger particles. This coarse screen is not designed for automatic cleaning and does not accumulate large suspended solids. The water then flows through a fine screen, which filters out smaller particles, and the filtered water continues to the outlet. As particles accumulate on the fine screen, a "filter cake" forms, increasing the differential pressure (DP) across the screen.

When the differential pressure reaches a pre-set point (typically 50 kPa), an automatic self-cleaning cycle is actuated. This cycle involves nozzles sucking debris off the fine screen and expelling it through the drain line. The FILTOMAT M100C series filters are hydraulically operated, using system flow and water pressure to power the cleaning mechanism.

During the cleaning cycle, an exhaust valve opens to atmosphere, creating a pressure drop in the rotor chamber. This pressure drop generates suction at the nozzle tips, effectively removing the accumulated dirt from the screen surface. Backflush water flows through the nozzles to a collector pipe, then via the rotor to the exhaust valve, and finally out through the drain. The escaping water flowing through the rotor forces the dirt collector assembly to spin and move vertically upwards, allowing the nozzles to suck dirt off the entire screen area.

Once the first stroke is completed, the exhaust valve closes for a few seconds, and the rinse controller activates a second backflush stroke (downward). The dirt collector assembly rotates and moves downward, returning to its original position, and the exhaust valve shuts. This two-stroke helical movement ensures that the nozzles sweep the entire fine screen surface twice per cleaning cycle, effectively removing dirt particles while maintaining downstream flow. The self-cleaning process typically takes 5-10 seconds, depending on the operating pressure.

Important Technical Specifications

General:

  • Maximum Flow Rate:
    • M102C: 25 m³/hr
    • M103C: 50 m³/h
    • M104C: 80 m³/h
  • Minimum Working Pressure: 200 kPa
  • Maximum Working Pressure: 800 kPa
  • Filter Area:
    • Flat screen: 620 cm² (M102C/M103C), 900 cm² (M104C)
    • Moulded screen: 700 cm² (M102C/M103C), 950 cm² (M104C)
  • Inlet/Outlet Diameter: 50, 80 & 100 mm (2", 3" & 4")
  • Maximum Working Temperature: 55°C
  • Empty / Full Weight:
    • M102C: 22 kg / 38 kg
    • M103C: 25 kg / 40 kg
    • M104C: 35 kg / 62 kg

Flush Data:

  • Drain Line: 40 mm (1 1/2") (minimum 50 N.B. recommended)
  • Flushing Cycle Time: 10 seconds
  • Backwash Water per Cycle: 30 litres (at 200 kPa)
  • Minimum Flow/Pressure Required: 14 m³/hr (4 l/sec)
  • Minimum Inlet Pressure During Flush Cycle: 200 kPa
  • Flush Criteria: Differential pressure (DP) set point at 50 kPa (adjustable)

Construction Materials:

  • Filter Housing: Epoxy-coated mild steel (St.St.316 available on request)
  • Filter Lid: High density polypropylene
  • Coarse Screen: Reinforced nylon
  • Fine Screen: Stainless Steel 316 mesh, PVC or moulded plastic support structure
  • Cleaning Mechanism: PVC and Stainless Steel
  • Motor Assembly: Reinforced nylon, brass, stainless steel
  • Control Tubing: Polyethylene
  • Seals: BUNA-N
  • Control: Brass, Stainless Steel, PVC, Acetal

Filtration Screen Sizes Available:

  • Moulded Screen (micron): 500, 300, 200, 130, 100, 80
  • Moulded Screen (mm): 0.5, 0.3, 0.2, 0.13, 0.1, 0.08
  • Flat Screen (micron): 800, 400, 200, 150, 130, 100, 80, 50
  • Flat Screen (mm): 0.8, 0.4, 0.2, 0.15, 0.13, 0.1, 0.08, 0.05

Usage Features

Installation:

  • Can be mounted vertically or horizontally.
  • Requires a minimum 2" (50mm) drain pipe, open to atmosphere, to minimize backpressure.
  • The drain line should be installed to create minimal resistance to a flow of 20m³/h and should not be more than 12 meters long or on a rising slope.
  • A 1" (25mm) flexible tube should connect to the rinse controller drain port, also open to atmosphere.
  • Important Safety Notes:
    • Prevent static backpressure or reverse flow.
    • Install manual isolating valves both upstream and downstream of the filter.
    • If inlet operating pressure falls below 250 kPa, a pressure sustaining valve (PSV) should be installed after the filter.
    • The filter may flush automatically without prior warning once pressurized.
  • Recommendations:
    • For prolonged high flow and low pressure conditions, a PSV downstream is recommended to ensure backpressure and controlled pipeline filling.
    • Minimum inlet pressure of 200 kPa during the rinse cycle is crucial.
    • If continuous water supply is essential, a manual or automatic bypass is recommended.
    • The complete cover lid assembly can be removed and rotated at 90° intervals for direct drain route.
    • A mechanical non-return valve downstream is recommended to prevent backflow damage to the screen.
    • Ensure sufficient space for servicing and troubleshooting.

Commissioning and Operation:

  • Pre-start Checklist: Verify correct flow direction, proper control tube connections, tight connections, three-way mini-valve set to AUTO, 2" (50mm) drainpipe open to atmosphere, sufficient space for cover lid/screen removal, union on drain line, and pressure gauge fitted on the brass 3-way valve.
  • First Operation Steps:
    1. Slowly open the inlet valve and pressurize the vessel.
    2. Check for leaks.
    3. Ensure minimum inlet pressure of 200 kPa or higher.
    4. Perform a manual flush by turning the three-way valve to OPEN for a few seconds, then back to AUTO. Repeat if necessary to clear air.
    5. Slowly open the outlet valve. Throttle if filling pipelines to maintain pressure above 200 kPa until lines are full.
    6. Close bypass valve slowly if fitted.
    7. Ensure flow does not exceed maximum rate.
    8. Perform another manual flush.
    9. During self-cleaning, check that inlet pressure does not drop below 200 kPa and rotor chamber pressure is at least 150 kPa lower than inlet pressure.

Adjusting the Rinse Controller:

  • Improper adjustment can cause malfunction.
  • Procedure:
    1. Disconnect the 1" (25mm) rinse controller drain line.
    2. Manually flush the filter to ensure a clean start.
    3. Loosen the locking nut and adjusting screw (anticlockwise) until a self-cleaning cycle begins.
    4. Turn the adjusting screw clockwise 1.5 turns, then tighten the locking nut. This sets the differential pressure to approximately 50 kPa.
    5. Observe an automatic self-cleaning cycle to verify the differential set point.

Maintenance Features

Checking the Filter:

  • Before Maintenance: Manually flush the filter via the 3-way valve to observe cleaning efficiency and check inlet/outlet pressure. De-pressurize the filter by closing inlet and outlet valves, then manually flushing to release pressure from the vessel.
  • Procedure:
    1. Remove the filter cover lid assembly by unscrewing the 8 nuts (note the thinner nut under the drain line).
    2. Extract the fine screen using the provided screen puller.
    3. Clean the fine screen using a high-pressure water cleaner, spraying from the inside out. For iron oxide or calcium carbonate buildup, use a diluted acid solution (1:10 hydrochloric acid:water) for 5 minutes, then pressure clean. Wear protective equipment and avoid prolonged acid exposure.
    4. Check and clean the coarse screen.
    5. Check the O-rings of the fine screen, replace if necessary, and apply lubricant.
    6. Install the fine screen, pushing it home on the O-rings.
    7. Fit the cover lid assembly, aligning the dirt collector shaft into the bearing, and fasten the 8 nuts (thin nut first, just nipping them up).
    8. Perform the "First Operation of Filter" steps as described in the commissioning section.

Decommissioning (e.g., end of irrigation season):

  1. With the pump on, close the outlet isolating valve completely and perform two manual rinses.
  2. Turn the pump off.
  3. Close the inlet valve (if fitted).
  4. To Restart: Open the inlet valve, then slowly open the downstream valve to recharge the pipework (if no PSV is fitted). Maintain at least 200 kPa backpressure on the filter during this. Once the pipeline is pressurized, open the valve fully.

Warranty:

  • The manufacturer warrants the product against defects in material and workmanship for one year from the date of installation.
  • Valid only when used according to manufacturer's standards and instructions, and if the customer fulfills manual obligations.
  • Liability is limited to replacement of defective parts with new or rebuilt parts, free of charge.
  • Extended only to the original purchaser; proof of purchase date is required.
  • Covers failures due to defects in materials or workmanship under normal use.
  • Does not cover damage from accidents, misuse, abuse, neglect, mishandling, misapplication, alteration, modification, or service by unauthorized personnel.
  • Manufacturer is not liable for incidental or consequential damages.
  • Faulty replaced parts must be returned to Triangle Filtration for inspection and assessment.
  • Contact local dealer or service department for questions.

FILTOMAT M100C Series Specifications

General IconGeneral
BrandFILTOMAT
ModelM100C Series
CategoryWater Dispenser
LanguageEnglish