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FISCHBEIN PBC-6000 - User Manual

FISCHBEIN PBC-6000
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FISCHBEIN
®
Co. MODEL PBC-6000™
OPERATOR’S MANUAL
REV. D 2005-03
1
TABLE OF CONTENTS
Page
1. INTRODUCTION………………………………………………………………………………….. 3
1.1 General Safety Precautions ……………………………………………………………. 4
1.2 Safety Statement…………………………………………………………………………… 4
1.3 Revision Changes…………………………………………………………………………… 4
2. WARRANTY STATEMENT……………………………………………………………………… 4
3. WARNINGS …………………………………………………………………………………………. 4
4. COMMON APPLICATIONS OF THE PBC 6000……………………………………… 5
4.1 System Illustration………………………………………………………………………… 6
4.2 System Characteristics…………………………………………………………………… 7
4.3 Accessories and Options………………………………………………………………… 9
5. INSTALLATION……………………………………………………………………………………. 10
5.1 Recommended Work Area Layout…………………………………………………… 10
5.2 Site and System Preparation………………………………………………………….. 10
5.3 Unpacking Procedure…………………………………………………………………….. 11
6. ON LINE PREPARATION ……………………………………………………………………… 13
6.1 Safety Guidelines…………………………………………………………………………… 13
6.2 Electrical System…………………………………………………………………………… 13
6.3 Pneumatic System…………………………………………………………………………. 14
6.4 Leveling and Centering…………………………………………………………………… 14
6.5 Speed Checks and Synchronization…………………………………………………. 16
6.6 Folder ………………………………………………………………………………………….. 17
6.7 Compression Belts and Rollers………………………………………………………… 17
6.8 Setting the Temperature………………………………………………………………… 18
6.8.1 Determining the Correct Temperature…………………………………. 18
6.8.2 Using the Temperature Controller……………………………………….. 19
7. OPERATING THE PBC 6000………………………………………………………………… 20
7.1 Process Description………………………………………………………………………. 20
7.2 Operating the PBC 6000
(START UP PROCEDURE)
………………………. 22
7.3 Shutdown Procedure……………………………………………………………………… 23
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Summary

1. INTRODUCTION

1.1 General Safety Precautions

Provides essential safety advice for operating the system.

1.2 Safety Statement

States manufacturer's responsibility disclaimer.

1.3 Revision Changes

Details manual updates and revisions.

2. WARRANTY STATEMENT

3. WARNINGS

4. COMMON APPLICATIONS OF THE PBC 6000

4.1 System Illustration

Shows a diagram identifying key components of the PBC 6000.

4.2 System Characteristics

Details physical specifications and dimensions of the PBC 6000.

4.3 Accessories and Options

Lists available optional features and accessories for the machine.

5. INSTALLATION

5.1 Recommended Work Area Layout

Advises on optimal space and arrangement around the machine.

5.2 Site and System Preparation

Details electrical and pneumatic hookup requirements.

5.3 Unpacking Procedure

Guides on safely removing the machine from its packaging.

6. ON LINE PREPARATION

6.1 Safety Guidelines

Specifies safety rules and personal protective equipment for operators.

6.2 Electrical System

Explains electrical power requirements and connections for the PBC 6000.

6.3 Pneumatic System

Details air supply requirements and connection for the pneumatic system.

6.4 Leveling and Centering

Describes how to align the machine for optimal sealing performance.

6.5 Speed Checks and Synchronization

Aligning machine speed with conveyor for proper sealing.

6.6 Folder

Instructions for checking and adjusting the bag folding mechanism.

6.7 Compression Belts and Rollers

Guidance on inspecting and adjusting compression components.

6.8 Setting the Temperature

Explains how to set and adjust the heating temperature for optimal seals.

7. OPERATING THE PBC 6000

7.1 Process Description

Details the sequence of operations for sealing a bag.

7.2 Operating the PBC 6000 (START UP PROCEDURE)

Step-by-step guide for starting up and operating the machine.

7.3 Shutdown Procedure

Instructions for safely stopping and shutting down the PBC 6000.

8. MAINTENANCE AND ADJUSTMENTS

8.1 Scheduled Maintenance

Outlines routine maintenance tasks.

8.1.1 Daily Maintenance

Specifies daily checks and cleaning procedures for the machine.

8.1.2 Monthly Maintenance

Details monthly inspection and maintenance tasks.

8.2 System Frame

Information on the machine's frame, including casters and height adjustment.

8.3 Pneumatics

Details pneumatic system components and requirements.

8.4 Sensors

Describes the various sensors used in the PBC 6000 system.

8.5 Belts, Rollers and Wheels

Covers maintenance for belts, rollers, and wheels.

8.5.1 Carry Through Belts

Instructions for adjusting and maintaining carry-through belts.

8.5.2 Compression Belts

Guidance on maintenance and upkeep of compression belts.

Determining the Correct Setting and Pressure Between Compression Belts

How to set pressure for optimal compression belt performance.

Rear Compression Roller

Procedures for adjusting the rear compression roller.

Front Compression Roller

Procedures for adjusting the front compression roller.

Changing the Compression Belts

Steps for replacing worn compression belts.

8.5.3 Compression Rollers

Information on replacing compression rollers and bearings.

8.5.4 Takeup Rollers

Guidance on replacing takeup rollers and bearings.

8.5.5 Pulleys, Drive Sprocket and Tension

Maintenance for pulleys and drive sprockets.

8.5.6 Creaser Wheel

Details on the creaser wheel assembly and its function.

Creaser Roller Wheel (die) Horizontal Adjustment

Adjusting the horizontal position of the creaser roller.

Creaser Roller Wheel (Die) Vertical Adjustment

Adjusting the vertical position of the creaser roller.

Setting the Gap: Blade Horizontal Adjustment

Setting the gap for the creaser blade and die.

Creaser Blade Pressure

Adjusting the pressure applied by the creaser blade.

8.6 Bag Guide (Manual Infeed)

Adjusting the bag guide for manual infeeds.

8.7 FOLDER AND GUIDES

Instructions for setting up folders and guides for proper bag folding.

Fixed (Rear) Channel Folder and Bottom Folder Guide

Setting up the fixed channel folder and bottom guide.

Swing Channel Manifold Heater Guide

Adjusting the swing channel manifold heater guide.

Hot Air (Heater) Manifold

Maintenance and cleaning of the hot air manifold.

Replacing the Heating Cartridges

Detailed steps for replacing heater cartridges.

8.9 TEMPERATURE CONTROLLER

Information on using and adjusting the temperature controller.

Testing and the Autotune Function

Procedures for testing and using the autotune feature.

Changing the Temperature

How to adjust the temperature set point on the controller.

8.10 Drive Motor and Gears

Maintenance for the drive motor and gears.

9. QUALITY CONTROL GUIDE

9.1 General Conditions for a Good Seal

Factors affecting seal quality.

Bag Surface Preparation

Preparing the bag surface for optimal adhesion.

Proper Bag Presentation

Correctly feeding bags into the machine.

9.2 Typical Bag Closures

Describes proper and common bag closure types.

Problem Closures

Identifies and addresses common closure issues.

10. TROUBLESHOOTING

Bag jams near creaser

Troubleshooting bag jams in the creaser area.

11. SPARE PARTS LISTS

12. SAFELY DISPOSING OF A PBC 6000

13. GLOSSARY

14. ASSEMBLY DRAWINGS AND PARTS LISTS

FISCHBEIN PBC-6000 Specifications

General IconGeneral
ModelPBC-6000
ManufacturerFISCHBEIN
CategoryIndustrial Equipment
TypeBag Closer
Bag MaterialPaper
Closure TypeSewing
Electrical Requirements220V, 50/60Hz
Stitches Per Minute2, 700