FISCHER 4150K User Manual

D200151X012
4150K and 4160K Series Wizard
R
II Pressure
Controllers and Transmitters
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . .
Panel Mounting 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipestand Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Connections 5. . . . . . . . . . . . . . . . . . . . . . . .
Supply Pressure 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Pressure 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Operation 8. . . . . . . . . . . . . . . . . . . . .
Proportional-Only Controllers 8. . . . . . . . . . . . . . . .
Adjustments 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Set Point 9. . . . . . . . . . . . . . . . . . . . . .
Adjustment: Proportional Band 9. . . . . . . . . . . . . . .
Calibration: Proportional-Only Controllers 9. . . . . . .
Startup: Proportional-Only Controllers 10. . . . . . . .
Proportional-Plus-Reset Controller 11. . . . . . . . .
Adjustments 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Set Point 11. . . . . . . . . . . . . . . . . . . .
Adjustment: Proportional Band 11. . . . . . . . . . . . .
Adjustment: Reset 12. . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Anti-Reset Windup 12. . . . . . . . . . . .
Calibration 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration: Proportional-Plus-Reset
Controllers 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration: Anti-Reset Windup 14. . . . . . . . . . . .
Startup: Proportional-Plus-Reset Controllers 14. .
Differential Gap Controllers 14. . . . . . . . . . . . . . . .
Adjustments 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Set Point 15. . . . . . . . . . . . . . . . . . . .
Adjustment: Proportional Band 15. . . . . . . . . . . . .
Calibration: Differential Gap Controllers 15. . . . . .
Figure 1. Wizard
R
II Controller Yoke-Mounted
on Control Valve Actuator
W3525-1 / IL
Startup: Differential Gap Controllers 16. . . . . . . . .
Transmitter Operation 16. . . . . . . . . . . . . . . . . .
Adjustments 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Zero 16. . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment: Span 17. . . . . . . . . . . . . . . . . . . . . . . . .
Calibration: Transmitters 17. . . . . . . . . . . . . . . . . . . .
Startup: Transmitters 18. . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation 18. . . . . . . . . . . . . . . . . .
Proportional-Only Controllers 18. . . . . . . . . . . . . . . .
Proportional-Plus-Reset Controllers 18. . . . . . . . . . .
Controllers with Anti-Reset Windup 19. . . . . . . . . . .
Differential Gap Controllers 19. . . . . . . . . . . . . . . . . .
Transmitters 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual
Form 5177
March 1999
4150K and 4160K Series

FISCHER 4150K Specifications

General

Brand	FISCHER
Model	4150K
Category	Controller
Language	English

Summary

Introduction

Manual Scope & Description

Overview of the manual's purpose, scope, and product description.

Specifications

Technical specifications, available configurations, and performance data.

Installation

Mounting Methods

Details on standard, panel, wall, pipestand, and actuator mounting.

Connections & Venting

Information on pressure connections, supply, process pressure, and vent assembly.

Controller Operation

Proportional-Only Controllers

Covers adjustments, calibration, and startup for P-O controllers.

Proportional-Plus-Reset Controllers

Covers adjustments, calibration, and startup for P-P-R controllers.

Differential Gap Controllers

Covers adjustments and calibration for Differential Gap controllers.

Transmitter Operation

Adjustments & Calibration

Procedures for setting zero, span, and calibrating transmitters.

Startup

Steps for starting up transmitters after calibration.

Principle of Operation

Proportional-Only Controller Operation

Explains the operation of Proportional-Only controllers.

Proportional-Plus-Reset & Anti-Reset Windup Operation

Explains operation of P-P-R controllers and anti-reset windup features.

Differential Gap Controller Operation

Explains the operation of Differential Gap controllers.

Transmitter Operation Principle

Describes the pneumatic transmitter's operational mechanism.

Maintenance

Component Replacement

Guidance on replacing gauges, Bourdon tubes, and bellows sensing elements.

Configuration Changes

Procedures for changing controller action, valve settings, and output ranges.

Parts Ordering

Parts Kits

Information on available controller and relay repair kits.

Parts List

Comprehensive list of components and their part numbers.