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Fisher-Rosemount RS3 User Manual

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120 pages
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RS3t
Software
Loading and
Upgrade
Procedure,
Including
Batch
Software Version 18, Release 2.4
October 1995
U.S. Manual PN: 1984-2818-0208

Table of Contents

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Fisher-Rosemount RS3 Specifications

General IconGeneral
CategoryControl Systems
ManufacturerFisher-Rosemount
ModelRS3
Safety Integrity Level (SIL)SIL 3
Communication ProtocolsHART, Foundation Fieldbus
Input/Output ModulesAnalog Input/Output, Digital Input/Output
Power Supply24V DC

Summary

About This Manual

Changes for This Release

Details changes made to the manual and notes about software discrepancies.

References to Other Manuals

Abbreviations of Manual Titles

Lists abbreviations used for various RS3 user manuals.

Reference Documents

Prerequisite Documents

Lists documents recommended for review before using this manual.

Related Documents

Lists other documents that may be helpful when using this manual.

Requirements and Preparation

Loading Consoles

Summary

Provides a summary of the console upgrade procedure.

Procedure

Details the steps for preparing consoles for software update.

Backing up files onto tape

Instructions for backing up console files onto tape.

Verifying tape operation

Procedure to verify tape operations before software load.

Loading the Version 18 Base System Software tape

Steps for loading the Version 18 Base System Software tape.

Reconfiguring the disk

Procedure for reconfiguring the disk if needed.

Deleting the Console Program Folder

Steps to delete the Console Program folder.

Deleting the Plant Program Folder

Steps to delete the Plant Program folder.

Deleting the PeerWay I/F Program Folder

Steps to delete the PeerWay I/F Program folder.

Restoring the Version 18 files from the Version 18 Base System Tape

Procedure to restore files from the Version 18 Base System tape.

Restoring the Version 18 files from the Version 18 Base System floppy disks

Procedure to restore files from Version 18 Base System floppy disks.

Restoring backup files (only if you reconfigured the disk)

Steps to restore backup files after disk reconfiguration.

Cycling power

Procedure for cycling power on the console.

Loading and restoring the ABC Batch tape

Steps for loading and restoring the ABC Batch tape.

Restoring console configuration (if upgrading from Version 15.03)

Procedure to restore console configuration from Version 15.03.

Loading the graphic character set into the user console configuration

Steps to load graphic character sets for vector graphics.

Saving the modified configuration

Procedure for saving modified configuration after N or O.

Converting Process Graphics

Procedure for converting Process Graphics from character to vector.

Converting to 16-character tags in Process Graphics

Steps to convert to 16-character tags in Process Graphics.

Converting Process Graphic symbols

Procedure for converting Process Graphic symbols.

Converting the remaining process graphics files

Steps for converting all remaining process graphics files.

Converting Reports

Procedure for converting reports based on software version.

Converting to 16-character tags in Report Configuration files

Steps to convert to 16-character tags in report configurations.

Completing console upgrade

Final steps to complete the console upgrade.

Upgrading Additional Consoles

Restoring the Version 18 console program from another console

Procedure to restore console program from another console.

Loading CPIV and CPIV+ ControlFiles

Determining the images you need

Guide to determining the necessary CP and image files.

PeerWay Booting the CP

Procedure for PeerWay booting the Coordinator Processor.

Loading the CP Image

Steps for loading the CP image to NV memory.

Loading additional images

Procedure for loading additional images.

Loading CPMAX image from a CPII to a CPIV

Instructions for loading CPMAX image from CPII to CPIV.

Booting the CP program and Controller images

Steps for booting the CP and controller images.

Loading FIC Software

Procedure for updating software in FIC cards.

Updating From Character to Vector (Pixel) Graphics

Before Loading Console Software That Supports Vector Graphics

Considerations before updating to vector graphics.

After Loading Console Software That Supports Vector Graphics

Items to consider after loading vector graphics software.

Upgrading ABC Batch to Version 18 Software

Upgrading ABC Batch in Brief

Overview of procedures for upgrading ABC Batch software.

General procedures

General steps and considerations for batch software updates.

Version 15 to Version 18 Release 2

Specific upgrade steps from Version 15 to 18 Release 2.

Version 16 and 17 Release 1 to Version 18 Release 2.2

Upgrade path from V16/V17 R1 to V18 R2.2.

Version 17 Release 2 and Version 18 Release 2.3

Upgrade path from V17 R2 to V18 R2.3.

Version 18 Release 1 to Version 18 Release 2.3

Upgrade path from V18 R1 to V18 R2.3.

Version 17R1 and 16 RBL Controller Software to Version 18 Release 2

Steps for RBL Controller upgrade to Version 18.

Version 18R2 and Earlier Versions to Version 18R2.3

Upgrade path from V18R2 and earlier to V18R2.3.

Tips for Updating Batch Software

Provides important tips for updating batch software.

Updating Scripts

Procedure for updating batch scripts to Level 11.5.

Updating Batch Run Screens to Version 18

Describes changes to the Batch Run screen for Version 18.

Updating Batch Run Screens (Version 15 and Earlier Only)

Steps to upgrade batch task configurations from V15.

Updating Backup Volumes on the Batch Run Screen (All Versions)

Procedure for updating backup volumes on the Batch Run screen.

Updating the Batch Operations Table (V16 and V17 R1 Only)

Steps to update Batch Operations Table for V16/V17 R1.

Updating Batch Units, Operations and Materials Tables (V17R2 and V18R1)

Procedure to upgrade Batch Units, Operations, and Materials Tables.

Deleting ABC Batch Folders on the Backup Volume

Instructions for deleting ABC Batch folders on the backup volume.

Configuring Volumes on the Batch Configuration Screen

Steps for configuring volumes on the Batch Configuration screen.

Backup of Primary Volume to Backup Volume

Procedure for backing up primary volume to backup volume.

Saving the Batch Configuration Database

Steps to save the Batch Configuration Database.

Updating the Master Recipe for Parameters and Batch Configuration

Procedure to update Master Recipes for new batch configuration.

Updating Control Recipes

Procedure for upgrading Control Recipes in Version 18 Release 2.

Rebooting the Backup Volume Node

Steps to reboot the backup volume node.

Verifying Redundancy on the Primary and Backup Volumes

Procedure to verify file redundancy on primary and backup volumes.

Viewing ASCII Error Files on the Batch Script Screen

How to view ASCII error files on the Batch Script Screen.

Upgrading Working Recipes from ABC Data to ABC Log Folder (V16 and 17, R1 Only)

Steps to move Working Recipes from ABC Data to ABC Log Folder.

Defining Redundant Primary and Backup Volumes

Backing Up the Primary and Backup Volumes to Tape

Instructions for backing up redundant volumes to tape.

Configuring Disk Folders on the Primary and Backup Volumes

Steps to configure disk folders on primary and backup volumes.

Deleting ABC Batch Folders on the Backup Volume

Instructions for deleting ABC Batch folders on the backup volume.

Configuring Primary and Backup Disk Volumes

Configuring Volumes on the Batch Configuration Screen

Steps for configuring volumes on the Batch Configuration screen.

Loading SRU

Deleting the SRUBOOT file from the SRU node to be upgraded

Steps to delete the SRUBOOT file from the SRU node.

Restoring the SRUBOOT from tape

Procedure to restore the SRUBOOT file from tape.

Cycling power

Procedure for cycling power on the SRU node.

Loading PeerWay Devices

Preparation

Steps to prepare for loading PeerWay devices.

Saving your configuration

Procedure to save the PeerWay device configuration.

Loading the program to the device

Steps to load the program to the PeerWay device.

Cycling power

Procedure for cycling power on the PeerWay device.

Verifying that software was loaded correctly

Steps to verify the software load on PeerWay devices.

Loading Software to a New or Cleared ControlFile

Requirements and Preparation

Prerequisites for loading software to a new ControlFile.

Summary

Checklist summary for loading software to a ControlFile.

Detailed Procedure

Detailed steps for loading software to a ControlFile.

PeerWay Booting the Coordinator Processor Board (CP)

Procedure for PeerWay booting the Coordinator Processor Board.

Loading the Coordinator Processor Program to the ControlFile NV memory

Steps to load the CP program to ControlFile NV memory.

Load the Controller Processor image(s) to the ControlFile

Procedure to load Controller Processor images to the ControlFile.

Starting the Coordinator Processor(s) running

Steps to start the Coordinator Processor(s).

Configuring and saving the Alarm Broadcast Configuration for the ControlFile

Procedure to configure and save Alarm Broadcast settings.

Loading the Plant Configuration into the ControlFile

Procedure to load the plant configuration into the ControlFile.

Appendix A: Booting Consoles

Booting from the Version 18 Base System Tape

Instructions for booting a console from the Version 18 Base System tape.

Deleting the Console Program folder

Steps to delete the Console Program folder.

Restoring the ECCBOOT program from tape

Procedure to restore the ECCBOOT program from tape.

Cycling power

Procedure for cycling power on the console.

Booting from the Version 18 Base System Floppy Disk

Instructions for booting a console from floppy disk.

Restoring the ECCBOOT program from floppy

Procedure to restore the ECCBOOT program from floppy disk.

Cycling power

Procedure for cycling power on the console.

Booting Across the PeerWay from Another Disk

Instructions for booting a console across the PeerWay.

Deleting the Console Program folder (if present)

Steps to delete the Console Program folder if it exists.

Copying ECCBOOT program

Procedure for copying the ECCBOOT program.

Cycling power

Procedure for cycling power on the console.