FLIGHT DESIGN CTSW - Parts And Assembly Manual

FLIGHT DESIGN CTSW

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CT2K/CTSW

P a r t s & A s s e m b l y

M a n u a l

Copyright © 2008 Flight Design GmbH. All Rights reserved

Release 5

Table of Contents

Default Chapter3
- Table of Contents3
Contents3
Introduction10
Plane11
Chapter 1: Fuselage12
Designs12
- Snow Design12
- Swing Design14
- Up Design16
- Fuselage17
- Curtain Mounting18
- KB1000440 Curtain, Frame N219
- KB1000440 Curtain, Frame N2_220
- KB1000520 Frame 3 Curtain21
- Tunnel & Pyramid Hatches22
- KA1000902 Tunnel Hatch 180X152 Mounting23
- KA1000903 Tunnel Hatch 315X148 Mounting24
- Pyramid Hatches Mounting26
Cowlings27
- KA1010100 Upper Cowling28
- KA1010000 - Cowlings29
- KA1010210-01 - Lower Cowlings for Landing Light30
- Upper Cowling Hatch31
Windows32
- KB1020000 - Windows, German Version32
- KS1020000 - Windows, English Version33
Doors34
- KA1030100 - Door with Small Window35
- KA1030140 Handle36
- KA1040100 Baggage Hatches37
- KA1040303 Handle38
- KA1040300 Lock39
Seats40
- WA1060200 - Seat, Sport with Headrest42
- KA1060001 Rail44
- KA1060004 Belt Eyes45
- Roller Installation46
- Seat Pivots Installation47
- KA1060101 Belt Eye48
- KA1070000 - Safety Belts49
- Safety Belts Mounting, Lower50
- Safety Belts Mounting, Upper51
- KA1090000 - Underﬁn52
- KA6070000 - Tow Device53
WS1080000, KB1080000 - Instrument Panel55
- KS1080000, English Version55
- KB1080000, German Version57
- WA1081000 - Instrument Board59
- Copyright © 2008 Flight Design Gmbh. All Rights Reserved Release 5. Issue 21.January59
- Panel CTSW Classic60
- Panel CTSW Advanced60
- KA1081010 Map Shelf, Big (Left)62
- KA1081020 Map Shelf, Small(Right)62
- KS1081100 Panel Left Section, KS (English Versiion)63
- KB1081100 Panel Left Section, KB (German Version)64
- KS1081300 Panel Lower Section (English Version)65
- KB1081300 Panel Lower Section (German Version)66
- WS1081305 Panel Right Section (English Version)67
- KB1081200 Panel Right Section (German Version)68
Pocket for Maps69
- KA1000470 - Map Pocket Mounting69
- KA1030160 - Pocket, Door70
Chapter 2: Wing71
Mounting of Wing Consoles71
- KA2010000 Wing Console, Right72
- KA2010001 Cap73
- KA2010010R Wing Pivot No1, Right74
- KA2010020R Wing Pivot No2, Right75
- KA2010030R Wing Pivot No3, Right76
- KA2010040R Wing Pivot No4, Right77
- WA2010000 - Wing Console, Right78
- WA2010010 - Pivot, Wing No1, Right79
- WA2010020 - Pivot, Wing No2, Right80
- WA2010030 - Pivot, Wing No3, Right81
- WA2010040 - Pivot, Wing No4, Right82
Aileron83
- KA2030020 Pivot No284
- KA2030010 Pivot No184
Flap85
- KA2040010 Flap Pivot No186
- KA2040020 Flap Pivot No287
- KA2040030 Flap Pivot No387
Chapter 3: Stabilizer & Rudder88
Stabilizer88
- KA3010200 Stabilizer89
- WA3010200 Stabilizer CTSW 200690
- KA3010010 Bearing91
- KA3011000 Stabilizer with Trim Tab92
- WA3011010 Trim Tab, Assembly93
- Rod, Trim Tab Control, Mounting94
Rudder95
- KA3020020, KA3020030 - Rudder Lower Support & Pivot96
- KA3020010 Pivot Upper97
Chapter 4: Landing Gear98
Nose Landing Gear98
- KA4010008 Leather Cap100
- Nose Strut Steering Rod & Fork Stopper101
- KA4010010 Nose Wheel Fairing102
- KA4010200_1 Nose Wheel103
- Nose Wheel Installation_1104
- KA4010100 Nose Wheel Rotation Unit105
- KA4010100 Nose Wheel Rotation Unit_1106
- Spring Unit107
- Spring Unit_1108
- KA4010200-04 - Nose Wheel Mounting, Tundra109
- KA4010100-04 Strut, Nose Gear109
Main Landing Gear112
- KA4020200 Upper Mounting Unit114
- KA4020300 Bracket for Main Gear Fairing114
- KA4020200_1 Upper Mounting Unit115
- KA4020001 Main Spring Bar116
- KA4020100 Main Wheel Attachment117
- KA4020400 Main Strut Fairing118
- KA4020010 Main Wheel Fairing, Detailed View119
- Main Wheel, Detailed View120
- KA4020500 - Main Wheel Assembly121
- KA4020500_1 - Main Wheel Assembly122
- KA4020500-01 - Wheel, Main, Light123
- KA4020500-02 - Wheel, Main, Tundra124
Chapter 5: Power Plant125
Engine125
- KA5010200 Engine Frame, Small127
- KB5010100 Engine Mount128
- Big & Small Engine Mount129
- KA5010103 Bracket131
Mufﬂer132
- Mufﬂer Mounting, Right Side133
- Mufﬂer Mounting, Left Side133
- Carburetor134
- KS5030000 Carburetor, English Version134
- KB5030000 Carburetor, German Version135
- Air Filter Mounting, German Version135
- Air Filter Mounting, English Version136
- Handle138
- C9997701P Compression Spring138
- KA5030001 Protection Plate, Left139
- KA5030002 Protection Plate, Right140
- C9993188A Tubes141
Water Cooling142
- KA5040100 Cooling Case144
- C9997791G Expansion Tank145
- C9997791H Overﬂow Bottle146
- Radiators147
- Join Brackets147
- Brackets Installation149
- KA5050100_1 Radiators150
- KA5050100_2 Radiators151
- KA5050100 - 01 Radiators152
- Brackets Installation153
- C9993186A Tube, Left155
- C9993186A Tube, Right156
- C9997794G Thermostat157
Oil Cooling158
- C9997794I Oilthermostat159
- C9997791I Oil Tank160
- Oil Hose Connection (1)161
- Oil Hose Connection (2)162
Propeller163
- KA5090100 Spiner Installation164
- Propeller Installation165
- Warp Drive Three Blade Propeller166
- KA5090100-01 Spiner Installation167
- Propeller Warp Drive Installation168
- Neuform Three Blade Propeller169
- Spiner Neuform Installation170
- Propeller Neuform Installation171
- Kaspar Three Bladed Propeller172
- Spiner Kaspar Installation173
- Propeller Kaspar Installation174
- Copyright © 2008 Flight Design Gmbh. All Rights Reserved Release 5. Issue 21.January174
- Handle Mounting, Kaspar Propeller Control176
- KA5090500-03 - Handle Mounting, Neuform Propeller Control177
Chapter 6: Flight Control178
Engine Control178
- Covering Plate Installation179
- KA6010001 Covering Plate180
- KA6010001_1 - Covering Plate181
- KA6010110 - Choke182
- KA6010100 - Throttle Box (1)183
- KA6010100 - Throttle Box (2)184
- KA6010001-01 - Covering Plate185
- KA6010100-01 Throttle Box185
- KA6010000-01 - Throttle Box Mounting186
- KA6010130 - Throttle189
- KA6010120 - Trimm190
- KA6010140 - Brake191
- KA6010140_01 - Brake192
- Tross193
Aileron Cotrol194
- KA6020500 - Rod & KA6040103 - Stopper196
- KA6020210 - H-Bracket197
- KA6020130 - Rear Fork Rod Support198
- KA6020200 - Fork Rod199
- KA6020000 - Aileron Cotrol200
- KA6020060 - Cable & KA6020400 - Vertical Rod201
- KA6020300 - Rod-Rocker202
- Copyright © 2008 Flight Design Gmbh. All Rights Reserved Release 5. Issue 21.January202
- KA6020320 - Side Bracket & KA6020300 - Rod-Rocker203
- KA6020050R Aileron Control Rod Rib Box204
- KA6020010 - Push-Pull Rod & KA6020030 - Rod205
- WA6020010 - Rod, Aileron, Long & KA6020030 - Rod206
- KA6020000 - Mounting of Rod, Aileron207
- KA6020040 - Rocker208
- KA6020010 - Push-Pull Rod210
- WA6020010 - Rod, Aileron, Long211
- KA6020030 - Rod212
- KA6020040 - Outer Rocker213
- KA6020050 - Rod214
- KA6020060 - Cable215
- KA6020130 - Rear Fork Support216
- KA6020210 - H-Bracket217
- KA6020300 - Rod Rocker218
- KA6020400 - Rod219
- KA6020500 - Rod220
- KA6062000 - Aileron Trim Mechanism Mounting221
- KA6062100 - Control Unit, Assembly224
- KA6020710 - Screen, Aileron Rods, Install225
- Plexiglass Steering Cover226
Flap Control228
- KA6030000 - Commutation Unit Installation (1)229
- KA6030000_1 - Commutation Unit Installation (1)230
- KA6030000 - Commutation Unit Installation (2)231
- KA6030310 - Steel Cable Installation232
- T- Bracket Installation233
- KA6030200 - Transverse Rod234
- KA6030200_1 - Transverse Rod235
- KA6030300 - T-Bracket236
- KB6030320 - Support & KA6030303 - Small Angles238
- Beam & Angle238
- KB6030300_4 - T-Bracket239
- KB6030307 - Beam Lower, T-Bracket240
- KS6030400 - Commutation Unit, English Version241
- KS6030400 - Commutation Unit Assembly, English Version242
- KB6030400 - Commutation Unit, German Version244
- KB6030400 - Commutation Unit Assembly, German Version245
- KB6030400_1 - Commutation Unit247
- KB6030400_1 - Commutation Unit Assembly248
Stabilizer Control250
- KA6040000 - Stabilizer Control (Forward Part)252
- KA6040000 - Stabilizer Control (Forward Part)253
- KA6040000 - Stabilizer Control (Forward Part)254
- KA6040000 - Stabilizer Control (Forward Part)255
- KA6040000 Stabilizer Control (Rear Part)257
- KA6040050 - Forward Connection258
- KA6040060 - Rear Connection259
- KA6040100 - Control Stick260
- Control Stick Covering261
Rudder Control262
- KA6050000 - Rudder Control264
- KA6050000-01 - Rudder Control265
- KA6061000 - Rudder Trim Mechanism Mounting267
- KL6061100 - Control Unit268
- KL6061030 - Rocker in Assembly269
Trim Tab Control270
- KA6060000-01 Trim Tab Control272
- C9997816B Cable Stop274
- Copyright © 2008 Flight Design Gmbh. All Rights Reserved Release 5. Issue 21.January274
Chapter 7: Systems275
Rescue System275
- Rescue Systems Connection277
- Parachute Bag279
- KA7010000 - Installation Rescue System BRS1050280
- KA7010000 - Installation of the Parachute Bag281
- KA7010000 - Installation of a Rocket282
- KA7010000-02 - Installation Rescue System BRS1350HS283
- Installation Rescue System BRS1350HS284
- Handle Bracket285
- BRS Rescue System Handle Installation288
- Harness289
- Squib290
- Frame291
- Installation of Support of Rescue System292
Fuel System293
- Fuel System, English Version293
- Fuel System, German Version295
- Side Wing Cap297
- KA7020052 - Tank Filler298
- Fuel Flowmeter & Valve Installation, English Version299
- Fuel Valve Installation, German Version300
- KB7020020 - Fuel Valve Installation301
- KB7020020 - Fuel Valve, German Version303
- KS7020100 - Fuel Valve Drive Rod, English Version304
- KB7020090 - T-Connection305
- KA7020008 Gascolator Adapter306
- Fuel Line Connection307
- C9997793 - Fuel Filter308
- Fuel Valve Hard Assembly309
- Fuel Line & Grommet310
- Back up Fuel Line311
Brake System312
- KA7030100 - Master Brake Cylinder314
- KA6010010 - Access Panel315
- Master Brake Cylinder & Pin Installation316
- Outlet Branch & Branch Installation in Stream Distributor318
- Master Brake Cylinder & Pin Installation-2319
- Check Valve, Installation320
- C9997793 - Fuel Filter Installation321
- Branch Installation322
Heating & Ventilation System323
- KS7040000 - Heating & Ventilation System, English Version323
- KB7040000 - Heating & Ventilation System, German Version324
- KS704010 - Rod Indexing Mechanism, English Version325
- KS704010 - Rod Indexing Mechanism, German Version325
- KA7040100 - Air Heater326
- KU7040100 - Air Heater, USA, Canada, Scandinav Version327
- C9993111B - Rubber328
- C9993188 - AERODUCT Tube CEET-7329
- KA7040003 - Brackets330
- KA7040200 - Thermic Choke Connection331
- C9997065B - Control Rod332
- KA7040300 Air Mixer333
- KA7040400 - Air Branch Canal334
- KB7040400 - Air Terminal Unit335
- C9993188 - Hose NW 50Mm336
Electric System337
- Copyright © 2008 Flight Design Gmbh. All Rights Reserved Release 5. Issue 21.January337
- KB7050000 - Electric System, German Version338
- KS7050000 - Electric System, English Version338
- KA7050200 - Battery Installation343
- KB7050200 - Battery Installation344
- C9997187B - Capacitor Installation345
- C9997788A - Control Panel346
- Discrete Flap Control, Assembling347
- Mounting Dynon and Sensors348
- KA1081950 - Fans, Dynon, Mounting349
- Damping, Fuel Pressure Sensor, Mounting350
- Sensor of Compass and OAT Sensor for Dynon, Installation352
- Installation Pitot Tube354
- Generator355
- C9997791A - Ducati356
- Ground 1357
- Ground 2357
- C9997494 - Starter Relay359
- Strobobox360
- Loft Wing Position Light Connection361
- Strobe Light Mountingt362
- KA7053100 - Light, Landing, Mounting363
- KA7053170 - Lighting of Fuel Indicator364
- Cockpit Light365
- Block, Lighting, Instruments366
Air Pressure System367
- KS7070000 - Air Pressure System, English Version367
- KB7070000 - Air Pressure System, German Version368
Chapter 8: Price List368
- KA7070010 - Plate Installation369
- C9997417I - Adapter370
- KA7070020 - Flange Installation371
- ALPHA MFD Mounting372
- Air Speed Indicator Mounting373
Compass374
Added Accessories375
Credits377

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