Foley Engines ZF 45 C - User Manual

R E P A I R M A N U A L A N D S P A R E P A R T S L I S T
R E P A I R M A N U A L A N D S P A R E P A R T S L I S T
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ZF 45 C version 10; 001
ZF 45 C - Walter version 002
ZF 45 C - Toyota version 11; 003
ZF 63 C version 07; 001
ZF 88 C version 001
Cod. 310.01.0056d
FOLEY ENGINES
1-800-233-6539

Summary

Disassembly Preparation and Procedures

Housing and Shaft Disassembly

Assembly Procedures for ZF Transmissions

Assembly Introduction and Input Shaft

Housing and Complementary Assembly

Play Adjustment Procedures

Clutch Clearance Measurement

Details measuring reverse and forward clutch clearances using specific procedures and tools.

Shaft and Bearing Play Measurement

Details measuring input shaft play and output shaft bearing play using calipers and dial indicators.

Tightening Torques Specifications

Component Torque Values

Provides a table of tightening torques in Nm and lb ft for various transmission components.

Function Testing and Verification

Fluid Filling, Level Check, and Function Test

Details fluid filling, level check, and the function test procedure with required instruments.

Shifting Pressure and Lube Oil Charts

Troubleshooting Common Transmission Issues

Operation, Pressure, and Fluid Problems

Addresses issues like shifting faults, low pressure, fluid contamination, and overheating.

Leakage and Noise Troubleshooting

Covers troubleshooting fluid leakage at breather/joints and transmission noise issues.

Spare Parts List and Identification

Parts List Overview and Name Plate

Exploded Views and Component Identification

Transmission Assembly Exploded Diagram

Foley Engines ZF 45 C Specifications

General

Brand	Foley Engines
Model	ZF 45 C
Category	Engine
Language	English