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Ford 307-01-1 User Manual

Ford 307-01-1
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307-01-1 307-01-1Automatic Transaxle/Transmission
ASSEMBLY
Special Tool(s)
Transmission
Alignment Set, Fluid Pump
307-S039 (T74P-77103-X)
Special Tool(s)
Adjustment Set, Transmission
Band
307-S022 (T71P-77370-A)
Aligner, Fluid Pump Handle
307-431
Holding Fixture, Transmission
307-003 (T57L-500-B)
Aligner, Fluid Pump Pilot
307-432
Depth Micrometer
303-D026 (D80P-4201-A) or
equivalent
Gauge Bar
307-400
Alignment Gauge, TR Sensor
307-351 (T97L-70010-A)
Compressor, Servo Cover
307-402
Installer, Transmission
Extension Housing Oil Seal
307-038 (T74P-77052-A)
Installer, Shift Shaft Fluid Seal
307-050 (T74P-77498-A)
Sizer, Piston Seal
307-338 (T95L-70010-G)
Handle, Torque Converter
307-091 (T81P-7902-C)
(Continued)
(Continued)
Copyright 2004, Ford Motor Company
Last updated: 8/11/2005
2005 Mustang, 12/2004
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Ford 307-01-1 Specifications

General IconGeneral
BrandFord
Model307-01-1
CategoryAutomobile Parts
LanguageEnglish

Summary

Transmission Assembly Procedures

Special Tool Identification

Lists essential special tools for transmission assembly and their identification codes.

Initial Preparation and Inspection

Procedures for cleaning the transmission case and housing, and inspecting for damage.

Case Component Installation

Inspect case bearing and install seals, rods, and levers onto the transmission case.

Manual Control System Installation

Assemble and install manual valve inner lever, control shaft, and related fasteners.

Output Shaft and Brake Drum Installation

Install output shaft, park gear, brake drum, and related bands and levers.

Band Adjustments and Shaft Components

Install band actuating levers, seals, bearings, shaft sleeve, and retaining rings.

Planetary and Input Shell Assembly

Install planetary assemblies, bearings, input shell, and related components.

Forward Clutch and Ring Gear Assembly

Install forward clutch components, ring gear, and thrust bearings.

Servo, Drum, and Measurement Procedures

Install intermediate servo, direct clutch drum, and perform critical measurements and torqueing.

Measurement Calculations and Intermediate Band

Calculate bearing thickness, select bearing, and install intermediate band with correct alignment.

Intermediate Band Anchor Strut Installation

Install and orient the intermediate band anchor strut correctly with screws and adjustment.

Center Support and Locknut Installation

Install thrust washer, center support, locknut, and related components with correct alignment.

Overdrive Components and Retaining Rings

Install center support retaining ring, thrust bearing, overdrive ring gear, and planetary carrier.

Overdrive Drum, Band, and Servo Installation

Install overdrive brake drum, servo piston, retaining ring, and overdrive band.

Overdrive Band Anchor Strut Installation

Install and orient the overdrive band anchor strut correctly with screws and adjustment.

Torque Specifications and Thrust Bearing Selection

Perform torque specifications, measure, and select thrust bearings for assembly.

Fluid Pump and Gasket Installation

Install fluid pump input thrust washer, gasket, and the fluid pump itself with alignment.

Pump Alignment and Fastener Installation

Align fluid pump with adapter plate, install screws, and locknuts with specified torque.

Servo and Band Adjustment Procedures

Adjust overdrive and intermediate servos and bands according to specifications.

Center Support, Air Test, and Valve Body

Tighten center support, perform air pressure test, and install main control valve body.

Solenoid Connector and Valve Body Screws

Tighten valve body screws in sequence and install O-rings on solenoid connector.

Solenoid Body, Servo, and Fluid Pan Installation

Install solenoid body, reverse servo, fluid filter, and transmission fluid pan.

Parking Pawl, Housing, and Sensor Installation

Install parking pawl, extension housing, seal, output shaft flange, and TR sensor.

TR Sensor Alignment and Input Shaft Installation

Align TR sensor and install input shaft, ensuring correct orientation and seal seating.

Torque Converter and Adapter Plate Installation

Install torque converter, lubricate components, and align adapter plate correctly.

Final Fluid Fill and Sensor Installation

Install remaining torque converter nuts, fill transmission with fluid, and install sensors.

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