Ford F-350 - Shop Manual

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Group Index3
Foreword4
Truck Identification5
Warranty Number5
Model Designations5
Registration Ratings5
Assembly Plant Codes6
Color Code6
District Code6
Transmission Code6
Brakes Contents7
General Brake Service Contents7
Typical Hydraulic Brake System7
Diagnosis and Testing8
Preliminary Checks - Standard Hydraulic System8
Diagnosis Guide - Standard Hydraulic Brakes8
Diagnosis Guide - Power Brakes Vacuum Booster - Frame Mounted9
Diagnosis Guide - Power Brakes Vacuum Booster - Dash Mounted9
Vacuum Tests10
Hydraulic Pressure Test10
Preliminary Test - Power Brakes10
Check Valve Test10
Common Adjustments and Repairs11
Brake Pedal Adjustment11
Hydraulic System Bleeding11
Manual Bleeding11
Cleaning and Inspection12
Repair12
Brake Drum Refinishing12
Brake Shoe Relining12
Master Cylinder13
Brake Drums and Linings13
Brake Booster13
F-And P-100 Series Brake Systems Contents14
Description and Operation14
Hydraulic Self-Adjusting Brake System14
Self Adjusting Brake Assemblies14
In-Truck Adjustments and Repairs15
Removal and Installation15
Brake Shoe Adjustment15
Parking Brake Cable Adjustment15
Rear Brake Drum Removal and Installation16
Brake Shoe and Adjusting Screw Removal and Installation16
Backing off Brake Adjustment16
Retracting Spring Removal16
Brake Carrier Plate - F-100 and P-100 Series Trucks Except 4-Wheel Drive - Front Removal and Installation17
Adjusting Screw and Lever Identification17
Axle Shaft Removal17
Brake Carrier Plate - Trucks with 4-Wheel Drive - Front Removal and Installation18
Master Cylinder Removal and Installation18
Front Wheel Hub - 4-Wheel Drive18
Brake Carrier Plate Removal or Installation18
Parking Brake Equalizer to Control Assembly Cable Removal and Installation19
Parking Brake Equalizer to Rear Wheel Cable Removal and Installation19
Brake Pedal - F-100-250, P-100 Series Truck Removal and Installation19
Brake Pedal - P-350 Thru 5000 Series Truck Removal19
Major Repair Operations20
Brake Pedal - P-350 Thru 5000 Series Truck Installation20
Master Cylinder Disassembly20
F-100 Brake Master Cylinder20
Master Cylinder Assembly21
P-100 Brake Master Cylinder21
F-250 and F-350 and P-Series Brake Systems Contents22
Parking Brakes22
Duo-Servo Single Anchor Brake22
Uni-Servo Single Anchor Brake22
Parking Brake Adjustment - Cable Actuated Rear Wheel Parking Brakes23
Anchor Pin Adjustment23
Parking Brake Adjustment - Band-Type Parking Brakes24
Dash-Mounted Booster Push Rod Adjustment24
Front Brake Drum Removal and Installation24
Typical Band Type Parking Brake24
Single Anchor Brake Shoe Removal25
Retracting Spring Removal and Installation25
Duo-Servo Single Anchor Brake Assembly25
Uni-Servo Single Anchor Brake Assembly25
Two-Cylinder Brake Shoe Removal and Installation26
Brake Carrier Plate - F-250 and 350 and P-Series Trucks Except F-250 Trucks with 4-Wheel Drive - Front Removal26
Two Cylinder Brake26
Brake Carrier Plate - F-250 and 350 and P-Series Trucks Except F-250 Trucks with 4-Wheel Drive - Front Installation27
Master Cylinder - F-250 and F-350 Series Trucks Removal and Installation27
Brake Master Cylinder Installed to Booster27
Master Cylinder - P-Series Trucks Removal and Installation28
Vacuum Boosters - Frame-Mounted Piston Type Removal and Installation28
Vacuum Booster - Dash-Mounted-Diaphragm Type Removal and Installation28
Band and Drum - (Band Type Parking Brake) Removal29
Parking Brake Assembly29
Band and Drum - (Band Type Parking Brake) Installation30
Brake Pedal - F-250 and F-350 Series Trucks Removal and Installation30
Brake Pedal - P-Series Trucks Removal and Installation30
F-250 and F-350 Series Brake Pedal and Related Parts30
Master Cylinder - F- and P-Series Trucks - Except F-350 Trucks Equipped with a Dash-Mounted Booster Disassembly and Assembly31
Master Cylinder - F-350 Truck with Dash-Mounted Booster Disassembly31
Typical Brake Master Cylinder F-250 Trucks31
Master Cylinder - F-350 Truck with Dash-Mounted Booster Assembly32
Vacuum Booster Frame Mounted - Piston Type Disassembly32
F-350 Conventional Brake Master Cylinder - Typical of P-Series32
F-350 Dash-Mounted Master Cylinder Disassembled32
Vacuum Booster Frame Mounted - Piston Type Assembly33
Master Cylinder Push Rod, Piston and Bushing Removal33
Assembly of Seal and Bushing Components to Master Cylinder Push Rod33
Master Cylinder Bushing Installation33
Frame-Mounted Booster—Exploded View34
Vacuum Piston, End Plate and Hydraulic Cylinder35
Disassembled Vacuum Piston35
Vacuum Booster Dash-Mounted - Diaphragm Type Disassembly36
Assembly Ring Removal36
Dash-Mounted Booster Disassembled36
Bellows-To-Booster Body Engagement37
Bellows Removal or Installation37
Disassembly or Assembly—Reaction Components and Push Rod-To-Valve Hub37
Disassembly or Assembly—Control Valve Components-To-Hub and Diaphragm37
Vacuum Booster Dash-Mounted - Diaphragm Type Assembly38
Vacuum Boosterframe-Mounted - Diaphragm Type Removal and Disassembly38
Valve Operating Rod and Plunger Assembly38
Vacuum Boosterframe-Mounted - Diaphragm Type Inspection and Assembly39
Frame-Mounted—Diaphragm Type—Disassembled39
Vacuum Boosterframe-Mounted - Diaphragm Type Installation40
Specifications41

Ford F-350 - Shop Manual

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