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Ford LJ98-10C823-AC 48A - User Manual

Ford LJ98-10C823-AC 48A
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Ford Connected Charge Station
Installation Manual
LJ98-10C823-AC 48A

Table of Contents

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Summary

General Information

Purpose of this Document

Details the purpose of the installation manual and compliance with local regulations.

Using this Document

Provides instructions on how to read and use the installation manual for the charge station.

Intended Use

Specifies the design and function of the Ford Connected Charge Station for Level 2 charging.

Use of Symbols and Highlighting

Explains the meaning of hazard and notice symbols used throughout the manual.

Software Licenses

Informs about the use of open-source software and where to find license information.

Important Safety Information

General Information

Outlines the development, testing, and compliance of the charge station with safety regulations.

General Safety Information

Covers warnings about hazardous voltages, installation by qualified electricians, and prohibited modifications.

Safety Information for Installation

Provides safety precautions for installation, including ESD, explosion zones, and environmental conditions.

Safety Information for Electrical Connection

Details requirements for circuit breakers, de-energizing connections, and supply cable sizing.

Safety Information for Initial Start Up

Emphasizes the need for qualified electrician oversight during initial start-up and inspection.

Unit Description

In the Box

Lists the components included in the delivery of the Ford Connected Charge Station.

Bluetooth

Explains the role of Bluetooth for Wi-Fi setup, noting it's not for direct control.

Wi-Fi

Wi-Fi Connectivity

Details how Wi-Fi is used for connecting to the charging backend and remote control via the FordPass™ App.

Power Supply Interface Connections

Mains Terminals

Identifies the location of mains terminals for power supply connection.

Installation

Product Location Considerations

Guidelines for selecting an appropriate installation location for the charge station.

Criteria for Electrical Connection

Covers requirements for electrical connections, including type label and qualified electrician settings.

DIP-Switch Settings

Details the function of DIP switches for configuring working amperes and main voltage.

Step-by-Step Installation

Required Tools

Lists the necessary tools for installing the Ford Connected Charge Station.

Installing the Mounting Bracket

Provides instructions for attaching the mounting bracket to a wall or pole.

Removing the Front Cover

Steps for safely removing the front cover using a screwdriver.

Installing the Blind Plugs and Conduit Fitting

Guidance on installing conduit fittings and blind plugs according to codes and standards.

Installing the Charging Cable

Cable Clamp and Strain Relief

Instructions for inserting cable clamps and securing the charging cable with strain relief.

Connecting Charging Cable Wires

Details on connecting charging cable wires (X1, X2, Ground) and the CP wire.

Mounting the Rear Housing

Securing the Rear Housing

Procedure for aligning and fixing the rear housing to the mounting bracket with screws.

Connecting the Grid Cable

Power Cable Connection

Instructions for connecting power cables to the terminals and ensuring tension-free leads.

Preparing the Design Cover

Cable Entry Preparation

Guidance on breaking out cable entry areas and smoothing edges for floor-facing connections.

Mounting the Design Cover Onto the Housing

Attaching the Design Cover

Instructions for clipping the design cover onto the enclosure until it snaps into place.

Installing the Remote Dock

Mounting the Dock Holder

Steps for mounting the remote dock holder, ensuring correct height and drilling holes.

Attaching Dock Covers and Insert

Procedure for clipping the dock front cover and mounting the dock insert with screws.

Safety Check

Post-Installation Checks

Requirements for documenting checks and measurements from initial start-up.

Commissioning the Product

Preparing for Setup

Steps to prepare for commissioning, including app downloads and locating station information.

Setting Up the Product

Instructions for configuring the charge station, connecting to Wi-Fi and your FordPass account.

Displaying Software License Information

Accessing License Details

Explains how to view open-source software license information via the setup app.

Decommissioning the Product

Decommissioning Procedure

Outlines the steps for safely decommissioning the charge station by a qualified electrician.

Maintenance, Cleaning, and Repair

Maintenance

States that routine maintenance is limited to periodic cleaning, performed by a qualified electrician.

Cleaning

Specifies using a dry cloth for cleaning and warns against aggressive cleaning agents.

Repair

Prohibits unauthorized repairs; only specific components are serviceable by qualified personnel.

Declaration of Conformity

Compliance Statements

Lists standards and regulations the Ford Connected Charge Station conforms to.

FCC and IC;ISED Compliance Statement

Details FCC and Industry Canada compliance, including RF exposure and interference rules.

Commissioning Report

Report Completion

Section to document installation, inspection, and operational checks by a qualified electrician.

Ford LJ98-10C823-AC 48A Specifications

General IconGeneral
BrandFord
ModelLJ98-10C823-AC 48A
CategoryBattery Charger
LanguageEnglish

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