Ford Rotunda - User Manual

OPERATION MANUAL P/N 95-0182

Summary

Specifications

Reference Guide

Flow Control Knob

Describes the knob used to control vapor release and system pressure.

System Pressure Gauge

Displays the back pressure of the system under test.

Flow Meter

Measures the flow rate of vapor or air into the system.

Power Indicator

Green light indicates proper connection to electrical power.

Vapor Test Switch

Initiates a 10-minute vapor cycle for testing.

Air Only Test Switch

Initiates a 10-minute air-only cycle for testing.

Reset Switch

Clears stored logic and data within the unit.

Adjustable Pressure Regulator

Allows adjustment of test pressure from 2 to 20+ PSI.

Test Pressure Gauge

Indicates the test pressure set by the regulator.

Fluid Fill Port

Port for filling the unit with OEM-approved vapor producing fluid.

Vapor Output Hose

Hose that delivers vapor or air to the system being tested.

Compressed Air Inlet

Connection point for pressurized shop air supply.

12 Volt DC Power Cables

Cables for connecting the unit to a 12V DC power source.

International AC Power Inlet

Inlet for connecting to standard AC power sources.

Power Supply Selector Switch

Switch to select between AC and DC power input.

Fuse Holder

Houses the fuse for electrical protection.

Safety

Safety Tips

General safety advice for operating the diagnostic equipment.

Power INTAKE Adaptor Safety

Specific safety precautions for using the Power INTAKE™ Adaptor.

Accessories Included

Accessory Storage Case

Case for storing all included accessories.

Power INTAKE Adaptor 2.9 in. (7.4 cm) Diameter

Inflatable block-off bladder with vapor pass-through for 2.9" intake.

Power INTAKE Adaptor 1.5 in. (4.8 cm) Diameter

Inflatable block-off bladder with vapor pass-through for 1.5" intake.

Block Off Coupler

Converts Power INTAKE™ Adaptor into a block-off bladder.

Power INTAKE Adaptor 1.9 in. (4.8 cm)

Inflatable block-off bladder with vapor pass-through for 1.9" intake.

Power INTAKE Adaptor 1.9 in. (4.8 cm) with extension rod

Inflatable block-off bladder with extension rod for 1.9" intake.

Daylight Spectrum LED Cordless Light

Bright light to find small vapor leaks under hoods or chassis.

AC Power Cable

Cable for connecting the unit to AC power.

OEM-Approved Vapor Producing Fluid

Special fluid for generating diagnostic smoke for leak detection.

Hex Key

Tool for removing/replacing the fluid fill plug.

Oxygen Sensor Port Adaptor

Adaptor to access exhaust system via oxygen sensor port.

Temperature Sensor Port Adaptor

Adaptor to access intake/exhaust via temperature sensor port.

Pressure Sensor Port Adaptor

Adaptor to access intake/exhaust via pressure sensor port.

Smoke Meister Wand Adaptor

Wand to find wind and water leaks in cabin or trunk.

Cooling System Adaptor

Adaptor for testing cooling system leaks.

Set Up

Fill; Add Vapor Producing Fluid

Procedure for filling the unit with diagnostic fluid.

Connect to Power

Instructions for connecting the unit to AC or DC power sources.

Connect to Air Supply

Steps for connecting the unit to a compressed air supply.

Adjust Rotunda PowerSmoke for testing

Guide for setting test pressure and initiating a test cycle.

Power INTAKE Adaptor Installation

Safety Warnings

Critical safety warnings related to Power INTAKE™ Adaptor usage.

Installing Power INTAKE Adaptor

Step-by-step instructions for installing the Power INTAKE™ Adaptor.

Removal of Power INTAKE Adaptor

Procedure for safely removing the Power INTAKE™ Adaptor.

Testing for Leaks

Intake System Leak Testing

Procedure for testing leaks within the vehicle's intake system.

Exhaust System Leak Testing

Procedure for testing leaks within the vehicle's exhaust system.

Combination Intake; Exhaust Testing

Method for testing both intake and exhaust systems simultaneously.

Cabin Leak Testing

Procedure for testing cabin for wind, water, or exhaust leaks.

Coolant System Leak Testing

Methods for performing leak tests on the vehicle's cooling system.

Troubleshooting

No Green Light

Solutions for when the power indicator light does not illuminate.

Red Light Flashing

Troubleshooting steps for a flashing red indicator light.

No Air Flow

Solutions for issues related to lack of air flow from the unit.

Poor Vapor Density or Volume

Diagnosing and fixing low vapor output.

High Test Pressure Reading

Troubleshooting for unexpectedly high test pressure readings.

Warranty

Replacement Parts

Flowmeter

Part number for the flowmeter gauge.

System Pressure Gauge

Part number for the system pressure gauge.

Test Pressure Gauge

Part number for the test pressure gauge.

Replacement Bladder 1.9 in. (4.8 cm)

Part number for the 1.9 inch replacement bladder.

Replacement Bladder 1.5 in. (3.8 cm)

Part number for the 1.5 inch replacement bladder.

Replacement Bladder 2.9 in. (7.4 cm)

Part number for the 2.9 inch replacement bladder.

Power INTAKE Adaptor 3.9 in. (10 cm)

Part number for the 3.9 inch Power INTAKE™ Adaptor.

Wand; Tip Adaptor

Part number for the wand and tip adaptor accessory.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Safety Precautions
5. Maintenance Features

This document describes the Ford Rotunda Diagnostic Leak Detector, P/N 95-0182, a professional tool designed for detecting leaks in various automotive systems. Manufactured by Redline Detection, LLC, this device is specifically engineered for intake, exhaust, and cooling systems of boosted engines, utilizing higher test pressures than typical EVAP leak detectors.

Function Description:

The Rotunda PowerSmoke™ Diagnostic Leak Detector generates vapor and/or pressurized air to identify leaks in vehicle systems. It operates in two primary modes: Vapor Cycle and Air Only Cycle. The device allows technicians to introduce a visible vapor into a sealed system, making leaks apparent with the aid of an inspection light. It also supports pressure decay testing, where the system is pressurized with air, and a drop in pressure indicates a leak. The unit is designed for use with OEM-Approved Vapor Producing Fluid, which is free of dyes and contaminants to protect sensitive vehicle components.

Important Technical Specifications:

• Dimensions: 9 in. x 9 in. x 15 in. (23 cm. x 23 cm. x 38 cm.)
• Weight - Rotunda PowerSmoke™: 19 lbs. (8.5 kg.)
• Weight - Accessory Kit Only: 16 lbs. (7.3 kg.)
• Shipping - Weight: 40 lbs. (18.1 kg.)
• Shipping - Dimensions: 20 in. x 15 in. x 24 in. (50 cm. x 38 cm. x 60 cm.)
• Power Supply: 110-240V AC or 12V DC
• Pressure Supply: Compressed Air
• Output Pressure: 2 to 20+ PSI (0.14 to 1.4+ BAR)
• Operating Temperature: 0°F to 140°F (-17°C to 60°C)
• Operating Humidity: No Restrictions
• Operating Altitude: No Restrictions
• Vapor Output Hose: 15 ft. (5 m.)
• 12V Power Cable: 15 ft. (5 m.)
• Operating Modes: Vapor Cycle / Air Only Cycle
• Housing Material: Steel
• Vapor Chamber Material: Billet Aluminum
• Vapor Chamber Assembly: Bolted
• Vapor Chamber Warranty: Lifetime
• Rotunda PowerSmoke™ Warranty: 1 Year

Usage Features:

The device features a user-friendly interface with several controls and indicators:

• Flow Control Knob (Variable): Releases vapor/pressure into the system. Can be closed to lock out the system for pressure decay testing.
• System Pressure Gauge: Displays the back pressure of the system under test.
• Flow Meter: Measures the flow rate into the system under test.
• Power Indicator: A green light indicates proper electrical connection.
• Vapor Test Switch: Initiates a 10-minute vapor cycle (red light indicates vapor generation). Can be pushed again to stop testing.
• Air Only Test Switch: Initiates a 10-minute air only cycle (blue light indicates air only cycle). Can be pushed again to stop testing.
• Reset Switch: Clears stored logic.
• Adjustable Pressure Regulator: Allows adjustment of test pressure from 2 to 20+ PSI (0.14 to 1.4+ BAR). To adjust, pull to unlock, turn, and push to lock.
• Test Pressure Gauge: Indicates the test pressure set by the regulator.
• Fluid Fill Port: Used to fill the machine with OEM-Approved Vapor Producing Fluid.
• Vapor Output Hose: Connects to system adaptors for vapor delivery.
• Compressed Air Inlet: Connects to a compressed air supply (Female 1/4 in. NPT fitting).
• International AC Power Inlet (110-240V): For AC power connection.
• Power Supply Selector Switch: Selects between AC, OFF, and DC power.
• Fuse Holder: Contains a 2.5A 250V fuse plus one spare fuse.

The device comes with a comprehensive accessory kit, including:

• Accessory Storage Case
• Power INTAKE™ Adaptors in various diameters (2.9 in., 1.5 in., 1.9 in.) for blocking off intake/exhaust systems. These adaptors feature a pressurized vapor pass-through and must be mechanically anchored with a provided chain/cable for safety.
• Block Off Coupler to convert Power INTAKE™ Adaptors into simple block-off bladders.
• Daylight Spectrum LED Cordless Light for leak detection.
• AC Power Cable and 12V DC Power Cables for flexible power options.
• OEM-Approved Vapor Producing Fluid (two 8 fl. oz. bottles included).
• Hex Key for fluid fill plug removal.
• Oxygen Sensor Port Adaptor, Temperature Sensor Port Adaptor, and Pressure Sensor Port Adaptor for accessing specific system ports.
• SmokeMeister™ Wand Adaptor for detecting wind and water leaks in cabins or trunks.
• Cooling System Adaptor for cooling system leak testing.

Safety Precautions:

• DO NOT USE IN EVAP SYSTEM: The Rotunda PowerSmoke™ operates at higher pressures that can damage EVAP system components.
• All diagnostic work must be performed with the engine off.
• For use only by professional technicians.
• Ensure the vehicle is secure and stable.
• Exercise caution when connecting/disconnecting compressed air.
• Never leave the vehicle unattended while the equipment is operating.
• Always wear proper safety protection (e.g., OSHA standard eyewear, protective gloves).
• Power INTAKE™ Adaptors must be properly installed, inflated, and mechanically anchored to a secure location. Never over-inflate or use with test pressures exceeding the capacity of the weakest system component. Bladder failures due to misuse are not covered by warranty.
• Never use dyes, solvents, or other contaminants in intake or exhaust systems, as they may harm critical sensors, catalysts, or filters.
• Never connect the device to a battery charger or jumper box, or to a vehicle with the engine running.

Maintenance Features:

• Fluid Level Check: The Vapor Producing Fluid level should be checked every 20-40 tests. The fluid fill port should be filled near the top, but not overfilled.
• Fuse Replacement: The device includes a spare 2.5A 250V fuse in the fuse holder.
• Technical Support: Redline Detection offers technical support via phone (1-800-55-SMOKE or +1 714-451-1411) and email (info@RedlineDetection.com) for troubleshooting and replacement parts. Email support guarantees a response within six hours.
• Warranty: The product carries a one-year warranty against defects in workmanship and material under normal use. The vapor chamber has a lifetime warranty for structural integrity. Warranty is void if the product is improperly maintained, altered, abused, or misused.

Ford Rotunda Specifications

General

Brand	Ford
Model	Rotunda
Category	Security Sensors
Language	English