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Ford wsg-1068 User Manual

Ford wsg-1068
46 pages
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OPERATOR HANDBOOK
WSG
1068
Gasoline
LIQUEFIED PETROLEUM GAS (LPG)
NATURAL GAS (NG) ENGINES
Part #: 1080050
EDI Revision F
March , 2011
W

Table of Contents

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Ford wsg-1068 Specifications

General IconGeneral
BrandFord
Modelwsg-1068
CategoryEngine
LanguageEnglish

Summary

HEALTH & SAFETY

General Guidelines

Recommendations for safe operation and handling of equipment and substances.

Important Safety Notice

General Warnings

FORWARD

ENGINE IDENTIFICATION

Explains the importance of engine identification for ordering correct replacement parts.

EDI Engine Identification Decal

Your Warranty Rights and Obligations

Manufacturer's Warranty Coverage

Details the warranty periods for non-emissions related parts and emission-related parts.

Owner's Warranty Responsibilities

What is Covered

Lists systems and components covered under the general and high-priced emissions warranties.

SERVICE LITERATURE

BEFORE OPERATING THE ENGINE

Essential pre-operation checks and inspections for new engines.

OPERATING CONTROLS

Introduces the various controls used to operate the engine.

Ignition or Isolation Switch

Safety Switch (where fitted)

Describes the function of safety switches for oil pressure and temperature shutdowns.

Power Take-off (where fitted)

Details the operation of the power take-off control handle for engaging and disengaging the clutch.

Throttle Control (where fitted)

Explains how to adjust engine speed using the throttle control knob and release button.

INSTRUMENTS

Ammeter (Where Fitted)

Describes the ammeter's function in registering charging and discharging current.

Battery Condition Indicator (Where Fitted)

Explains the battery condition indicator as an alternative to the ammeter measuring battery voltage.

Tachometer (Where Fitted)

Describes the tachometer's role in indicating engine speed in RPM.

Hourmeter (Where Fitted)

Explains the hourmeter's function in recording operating hours for service scheduling.

Oil Pressure Gauge (Where Fitted)

Details the oil pressure gauge for monitoring lubricating system pressure.

Temperature Gauge (Where Fitted)

Describes the temperature gauge for monitoring coolant temperatures.

Malfunction Indicator Light (Where Fitted)

Explains the MIL light's purpose in indicating engine malfunctions.

INSTRUMENT DETAILS

Charge Indicator Light (Where Fitted)

Describes the charge indicator light as a reminder for the charging system status.

Safety Switch Override Button (Where Fitted)

Explains the necessity of pressing the override button for starting when a safety switch is fitted.

Fuel Select Switch (Where Fitted)

Explains the fuel select switch for dual-fuel engines.

STARTING THE ENGINE

Initial Start-up

Refers to maintenance schedules for initial engine start-up procedures.

To Start From cold

Step-by-step guide for starting the engine from a cold state.

To Re-start When Warm

STOPPING THE ENGINE

Instructions for stopping the engine under normal and abnormal operating conditions.

RUNNING-IN PROCEDURE

Guidelines for the initial break-in period of a new or reconditioned engine.

FUEL RECOMMENDATION

LUBRICATION AND MAINTENANCE

Emphasizes the importance of lubrication and periodic maintenance for engine longevity.

RECOMMENDED MAINTENANCE OPERATIONS

Recommended Lubricants

Specifies the correct engine oils and their specifications for optimal performance and protection.

Used Engine Oils

Change Engine Oil

Step-by-step instructions for draining and refilling the engine oil.

Check Engine Oil Level

Renew Engine Oil Filter

Instructions for replacing the engine oil filter, including the recommended part number.

Ignition System

Renew Spark Plugs

Step-by-step guide for removing, inspecting, and installing spark plugs.

Electronic Actuator

Check Condition of Ancillary Drive Belts

Procedure for inspecting ancillary drive belts for wear or damage.

Check Engine Coolant Level

Instructions for checking and topping up the engine coolant level.

Renew Air Cleaner Element

Renew PCV Valve

Instructions for replacing the Positive Crankcase Ventilation (PCV) valve.

GENERAL MAINTENANCE INFORMATION

Cooling System

Details on maintaining the cooling system for proper engine operating temperature.

Draining, Flushing and Filling the Cooling System

Engine Lubrication System

Information on maintaining the engine's oil circulation system for bearing lubrication.

ELECTRICAL SYSTEM

GCP - Power Distribution Box

Details the fuses and circuits protected within the power distribution box.

Generator

Description of the generator, its mounting, and charging rate adjustment.

Storage

Storage - One Month

Procedures for preparing the engine for one month of storage.

Storage - Indefinite Period

Steps for long-term engine storage, including preservation.

ENGINE SYSTEM CHECK

GCP System Check

Notes on system diagnosis and potential causes for engine symptoms.

Engine Performance - No Load

Lists possible causes for engine issues when operating without load.

Engine Performance - While Under Load

Backfires, Lack of Power, Spark Knock

Engine Concerns

SPECIFICATIONS

GENERAL SPECIFICATIONS

Lists general engine type, bore, stroke, and cylinder information.

FUEL SYSTEM

Details fuel types, specifications, and recommendations for LPG and Natural Gas.

LUBRICATION SYSTEM

Specifies oil pressure, type, fill capacity, and filter information.

COOLING SYSTEM

DRIVE BELT

Provides specifications for the generator drive belt length and tension.

ELECTRICAL SYSTEM

Details generator polarity, drive belt tension, and output specifications.

IGNITION

Specifies spark plug type, gap, and firing order.

TIGHTENING TORQUES

Lists torque values for various engine components like oil pan plug and spark plugs.

CONVERSION TABLE

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