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FPT NEF Series User Manual

FPT NEF Series
72 pages
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2
TABLE OF CONTENTS Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 3
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Warnings and safety requirements . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Engine technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Exhaust gas after-treatment system (ATS) . . . . . . . . . . . . . . . . . .20
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Type-approval plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
"Delegated assembly" plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
For proper engine use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Special warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Run-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Page
CHECKS AND MAINTENANCE . . . . . . . . . . . . . . . 29
Maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Accident prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Checks (in period of use) – how to proceed . . . . . . . . . . . . . . .33
Periodic maintenance - how to proceed . . . . . . . . . . . . . . . . . . .41
Extraordinary maintenance - how to proceed . . . . . . . . . . . . . . .58
Engine handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Disposal of waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Scheduled maintenance for the ATS system -
how to proceed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
LONG PERIODS OF INACTIVITY . . . . . . . . . . . . . . 66
Preparing the engine for a long period of inactivity . . . . . . . . . . .66
Restarting the engine after a long period of inactivity . . . . . . . . .67
ENGINE MALFUNCTIONS . . . . . . . . . . . . . . . . . . . . 68
BEHAVIOUR IN EMERGENCY . . . . . . . . . . . . . . . . . 69

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FPT NEF Series Specifications

General IconGeneral
Fuel SystemCommon Rail
Engine TypeDiesel
ConfigurationInline
Number of Cylinders4
Displacement4.5L, 6.7L
Compression Ratio17.5:1
AspirationTurbocharged
Cooling SystemLiquid Cooled
Lubrication SystemForced Lubrication
Starting SystemElectric
Bore x Stroke104 x 132 mm (NEF45), 104 x 132 mm (NEF67)

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