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FPT NEF Series User Manual

FPT NEF Series
72 pages
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NEF
SERIES
G-DRIVE ENGINES
Publication edited by:
FPT Industrial S.p.A
Via Puglia 15, 10156 Torino, Italia
www.fptindustrial.com
Print L31901182 - 11/23
USE AND MAINTENANCE
USO E MANUTENZIONE
UTILISATION ET ENTRETIEN
BETRIEB UND WARTUNG
USO Y MANTENIMIENTO
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FPT NEF Series Specifications

General IconGeneral
Fuel SystemCommon Rail
Engine TypeDiesel
ConfigurationInline
Number of Cylinders4
Displacement4.5L, 6.7L
Compression Ratio17.5:1
AspirationTurbocharged
Cooling SystemLiquid Cooled
Lubrication SystemForced Lubrication
Starting SystemElectric
Bore x Stroke104 x 132 mm (NEF45), 104 x 132 mm (NEF67)

Summary

NEF Series Engines

Introduction

General Information

Guarantee

Understand conditions for warranty coverage and validity.

Spare Parts

Importance of using original FPT spare parts for engine integrity.

Liability

Manufacturer's liability limits based on maintenance and operations.

Warnings and Safety Requirements

Risk of Personal Injury

Safety instructions for operators and maintenance personnel to prevent harm.

Risk of Serious Engine Damage

Instructions for correct use and maintenance to prevent engine damage.

General Safety and Application Warnings

General risks, maintenance safety, and application-specific instructions.

Specific Safety and Environmental Guidance

Gen-set Application Safety

Specific safety instructions for gen-set applications.

Environmental Safeguarding

Instructions for proper disposal of liquids and waste.

Safety Warning Symbols

Understanding Safety Symbols

Explanation of symbols used throughout the manual for safety.

Engine Technical Data

Engine Specifications

Technical details including electrical, performance, and physical data.

Exhaust Gas After-Treatment System (ATS)

Details and diagrams of the ATS components and functions.

Nameplates and Assembly Information

Identification and Type-Approval Plates

Information on engine identification, serial number, and type approval.

Delegated Assembly Plate

Details regarding the delegated assembly plate and its purpose.

Engine Use and Operation

Preliminary Checks

Essential checks to perform before starting the engine.

Proper Engine Use Guidelines

Guidelines for correct operation and usage of the engine.

Special Warnings and Procedures

Circuit Specific Warnings

Warnings related to coolant, fuel, lubrication, and air intake circuits.

Run-in Procedure

Information regarding engine break-in or run-in requirements.

Refilling and Lubrication

Refilling Capacities

Table detailing fluid capacities for cooling, lubrication, fuel, and urea circuits.

Main Oil Features

Specifications and recommendations for engine oils based on grade and climate.

Refilling and Fuel Handling

Coolant Refilling

Procedure for refilling the engine's cooling circuit.

Refuelling and Low Temperature Diesel

Guidelines for refuelling and handling low-temperature diesel fuel.

Checks and Maintenance

Maintenance Personnel and Accident Prevention

Requirements for maintenance personnel and general accident prevention measures.

Maintenance Schedule and Frequency

Intervals and tasks for periodic, extraordinary, and ATS system maintenance.

Checks in Period of Use

Procedures for routine checks like oil level, coolant level, and filter cleaning.

Periodic Maintenance Procedures

How-to guides for periodic tasks like draining water from fuel filters.

Component Replacement Procedures

Procedures for replacing engine oil, oil filter, fuel filters, and air filters.

Auxiliary Components and Heat Exchanger Maintenance

Maintenance for auxiliary belts and heat exchangers.

Blow-by Filter Replacement

Procedure for replacing the blow-by filter unit.

Extraordinary Maintenance

Turbocharger Visual Inspection

Visual check of the turbocharger for obstructions or damage.

Valves and Rocker Arm Clearance Adjustment

Procedure and specifications for adjusting valve clearance.

Engine Coolant Replacement

Step-by-step guide for draining and refilling engine coolant.

Engine Handling and Waste Disposal

Engine Handling Procedures

Guidelines for safe removal, installation, and lifting of the engine.

Waste Disposal Guidelines

Instructions for disposing of engine parts and materials responsibly.

Scheduled ATS System Maintenance

ATS Supply Module Filter Replacement

Procedures for disassembling and assembling the ATS supply module filter.

Long Periods of Inactivity

Preparing Engine for Inactivity

Operations required to protect the engine during extended periods of non-use.

Restarting Engine After Inactivity

Steps to safely restart the engine after a long period of inactivity.

Engine Malfunctions

Malfunction Recognition and Management

How the engine's electronic unit recognizes and manages malfunctions.

Emergency Behaviour and First Aid

Fire, Burn, and Scald Response

Actions to take in case of fire, burns, or scalds.

Carbon Monoxide Intoxication

Safety measures and assistance for carbon monoxide exposure.

Electrical Hazards and Injury Management

Precautions for electrical hazards and management of injuries/fractures.

Recommended Operating Temperature Range

Viscosity Grade Recommendations

Guide for selecting engine oil viscosity based on ambient temperature.

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