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Franzis 93400235 - User Manual

Franzis 93400235
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L
es références au côté gauche ou droit du
moteur ont pour point de référence l’extrémité
où se trouve le ventilateur. Les cylindres 1 à 3
sont du côté gauche du moteur; les cylindres 4
à 6 du côté droit.
I
dentiez les diérentes pièces en comparant la
liste des composants et les illustrations corres-
pondantes. Servez-vous d’un cutter tranchant ou
d’une paire de ciseaux pour retirer des parties du
support (résidus de moulage). Éliminer toujours
le plastique saillant de ces pièces an de garantir
un fonctionnement uide. De même, vous pouvez
utiliser du papier de verre n pour lisser les bords
rugueux des pièces de petite taille.
L
es ressorts des soupapes sont xés autour
de l’arbre à cames. Cela les protège et les
empêche de se tordre.
N
e serrez pas trop les vis, cela pourrait
endommager dénitivement le plastique.
Ne pas recharger les piles non rechargeables.
Les piles rechargeables (accumulateurs) doivent
être rechargées uniquement sous la surveillance
d’un adulte.
Retirer les piles rechargeables de l’appareil pour
les recharger.
Ne pas associer de piles ou batteries diérentes,
ou des piles ou batteries neuves et des usagées.
Respecter la polarité des piles ou des batteries.
Les piles ou batteries usagées doivent être
retirées de l’appareil.
Ne pas court-circuiter l’alimentation électrique.
1 Bielle 6
2 Demi-pistons 12
Cames (désignées par les lettres A à F) 6
4 Chapeaux de bielle 6
5 Culbuteur 6
6 Outil de synchronisation 1
7 Poussoirs de soupapes 12
9 Soupapes 12
10 Roue de vilebrequin A 1
11 Roue de vilebrequin B 1
12 Pignon de l’arbre à cames 2
13 Axe de piston 6
15 Carburateur, extérieur 2
16
Carburateur, intérieur 2
19 Silencieux d’échappement,
partie supérieure 1
20 Silencieux d’échappement,
partie inférieure 1
21 Tuyau d’échappement gauche,
partie supérieure 1
22 Tuyau d’échappement gauche,
partie inférieure 1
23 Tuyau d’échappement droit,
partie supérieure 1
24 Tuyau d’échappement droit,
partie inférieure 1
25 Poulie du vilebrequin 1
26 Poulie du ventilateur 1
27 Conduite de retour d’huile 4
28 Collecteur d’échappement gauche,
partie supérieure 1
29 Collecteur d’échappement gauche,
partie inférieure 1
30 Collecteur d’échappement droit,
partie supérieure 1
31 Collecteur d’échappement droit,
partie inférieure 1
32 Refroidisseur d’huile, extérieur 1
33 Refroidisseur d’huile, intérieur 1
34 Boîtier du ventilateur 1
37 Roulettes 2
41 Vilebrequin 1
42 Ventilateur 1
47 Carter, partie supérieure 1
48 Carter, partie inférieure 1
49 Groupes de cylindres 2
50 Culasse gauche, partie inférieure 1
51 Culasse droite, partie inférieure 1
52 Culasse gauche, partie supérieure 1
53 Culasse droite, partie supérieure 1
54 Grandes plaques de guidage
du ventilateur 2
55 Petites plaques de guidage
du ventilateur 2
56 Cache arrière du carter 1
57 Couvre-culasse supérieur 2
58 Couvre-culasse inférieur 2
59 Extrémité arrière du tunnel
de l’arbre à cames gauche
1
60 Extrémité arrière du tunnel
de l’arbre à cames droit
1
61 Cache-courroie de distribution gauche 1
62 Cache-courroie de distribution droit 1
63 Cache-moteur avant 1
67 Couronne d’entraînement 1
68 Pignon de vilebrequin A 1
69 Roue de distribution 1
Courroie de distribution 2
74 Douille de distribution 1
75 Pignon de vilebrequin B 1
76 Pignon de vilebrequin C 1
77 Tiges de synchronisation 2
78 Cache arrière du boîtier du ventilateur 1
Pince de xation pour câble bougies
d'allumage 1
Ressorts de ventilateur 12
Arbres à cames (140 mm) 2
Arbres à culbuteurs (118 mm) 4
Arbre pour roue de vilebrequin (37 mm) 1
Joints de culasse 2
Socle 1
Bloc distributeur-bougies d’allumage 1
Moteur 1
Étiquette 1
Courroie de ventilateur 1
Tournevis 1
Vis
Description Qté Description Qté Description Qté
Liste des pièces
Instructions d’assemblage
Assembly instructions
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Summary

Assembly Instructions

Battery Safety Precautions

Guidelines for handling and charging rechargeable and non-rechargeable batteries, including mixing and polarity.

Engine Side Reference

Defines left and right engine sides based on fan end view and cylinder placement (1-3 left, 4-6 right).

Part Identification and Preparation

Instructions for identifying parts and preparing them by removing excess plastic or smoothing rough edges.

Valve Spring Mounting

Explains how valve springs are mounted around the camshaft to protect them during transit and prevent twisting.

Screw Tightening Warning

Caution against over-tightening screws, as it could permanently damage plastic parts.

Battery Handling and Safety

Important notes on battery types, charging, insertion, and disposal for safe operation.

Engine Orientation Reference

Defines engine side references based on fan end view and cylinder arrangement.

Part Identification and Preparation Tips

Guidance on identifying parts and using tools like knives or sandpaper for preparation.

Valve Spring Mounting Details

Explains valve spring mounting around camshaft to protect them during transit.

Screw Tightening Caution

Advice to avoid over-tightening screws to prevent permanent damage to plastic parts.

Detailed Assembly Steps

Piston Assembly

Assembling pistons with connecting rods, ensuring a gap-free fit, and repeating for all units.

Crankshaft Assembly

Attaching connecting rods to the crankshaft, fitting bearing caps, and checking free rotation.

Crankshaft Drive Gear Installation

Fitting the crankshaft drive gear A (68) to the end of the crankshaft.

Crankshaft Installation

Placing the upper crankcase upside down and lowering the crankshaft assembly into it.

Cylinder Barrel Installation

Attaching cylinder barrels to the crankcase and carefully sliding pistons into barrels, noting orientation.

Crankcase Rear Cover Installation

Sliding the crankcase rear cover into the upper crankcase, ensuring proper fit and perpendicularity.

Crankcase Assembly

Fitting the lower crankcase to the upper crankcase and securing it with seven screws.

Valve Guide Installation

Fitting valve guide plates to the lower cylinder heads, ensuring correct orientation and clipping into place.

Valve Assembly

Assembling valves, stems, and springs into the cylinder heads, ensuring proper seating.

Oil Cooler Assembly

Assembling the two parts of the oil cooler and attaching it to the crankcase using screws.

Cylinder Head Installation (Left and Right)

Fitting cylinder head gaskets, oil return pipes, and heads, noting the left and right parts are different.

Right Camshaft Tunnel Installation

Attaching the rear part of the right camshaft tunnel to the crankcase, ensuring perpendicularity.

Right Camshaft and Rocker Shaft Assembly

Assembling the right camshaft with cams and drive sprocket, noting cam orientation and flat surfaces.

Right Rocker Arm Placement

Sliding rocker arms onto rocker shafts and checking for free movement, noting relative positions.

Right Camshaft Assembly to Head

Positioning the camshaft assembly onto the cylinder head, ensuring cams are separated and aligned.

Right Rocker Shaft Assembly

Positioning rocker shaft assemblies for inlet/exhaust valves and fitting the upper cylinder head cover.

Left Camshaft and Rocker Shaft Assembly

Repeating steps for the left side, noting cam orientation and ensuring precise fit of the tunnel.

Timing Pin Installation

Inserting timing pins to lock the crankshaft for precise valve and ignition timing.

Crankshaft Sprocket Installation

Fitting crankshaft sprockets B (75) and A (10), ensuring correct alignment with timing pins.

Valve Timing Tool Usage

Fitting the valve timing tool to the left side of the engine for timing alignment of sprockets.

Left Cam Belt Installation

Removing timing pins and fitting the cam belt over the left cam and drive sprockets and idler pulley.

Left Cam Belt Cover Installation

Removing timing tools and fitting the left cam belt cover (61) securely to the engine.

Distributor Drive Gear Installation

Installing distributor drive bevel gears, ensuring correct orientation for timing.

Right Cam Drive Sprocket Installation

Fitting the right crankshaft sprocket B (11) to the metal pin and valve timing tool.

Right Cam Belt Installation

Installing the second cam belt and the second idler pulley (37).

Right Cam Belt Cover Installation

Removing timing tools and fitting the right hand cam belt cover (62) securely.

Distributor Bush Installation

Fitting the distributor bush (74) to the shaft end and securing with a screw, noting recess orientation.

Distributor Installation

Inserting the distributor into the crankcase, ensuring correct alignment of flat surfaces for friction fit.

Engine Front Cover Installation

Attaching the engine cover plate (63) to the front of the engine and securing with three screws.

Crankshaft Pulley Installation

Fitting the crankshaft pulley (25) to the end of the crankshaft and securing it with a screw.

Drive Motor Installation

Fitting the drive gear to the motor shaft and installing the motor assembly into the crankcase.

Cylinder Head Cover Installation

Attaching the upper (57) and lower (58) cylinder head covers and securing them with screws.

Exhaust Manifold Assembly and Installation

Assembling and fitting the right and left exhaust manifolds to the cylinder heads.

Exhaust Pipe Assembly and Installation

Assembling and fitting the right and left exhaust pipes to the manifolds and securing them.

Exhaust Muffler Assembly

Assembling the two halves of the exhaust muffler (19 & 20) and securing them.

Exhaust Muffler Installation

Connecting the muffler to the exhaust pipes and securing it to the crankcase with screws.

Base Battery Installation

Installing 3 AA batteries into the base compartment, ensuring correct polarity alignment.

Base Specification Label Application

Removing and applying the specification label to the base of the model.

Base Attachment to Crankcase

Attaching the base to the bottom of the crankcase using four screws.

Cooling Fan Assembly

Assembling fan components, including rear cover, fan, and pulley, checking for free rotation.

Cooling Fan Installation

Inserting the cooling fan assembly into the crankcase and fitting the fan drive belt.

Spark Plug Installation and Wiring

Inserting spark plugs, connecting wires to distributor cap and cylinders, and securing wires with clips.

Carburetor Assembly and Installation

Assembling carburetor halves and fitting them onto the engine's intake pipes.

Model Operation and Sound Control

Connecting plugs and operating the model through a 4-stage sequence, including sound activation.

Franzis 93400235 Specifications

General IconGeneral
Product TypeMotorized Toy Car
Model Number93400235
BrandFranzis
Age Recommendation14 years and up
Power SourceBattery