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Frascold R-TSH8 100 300 Y User Manual

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R-TSH R-TSL
COMPRESSORI A DOPPIA VITE
TWIN SCREW COMPRESSORS
Istruzioni per la installazione
e l’avviamento
Installation and start-up
instruction
2002 04-00

Table of Contents

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Frascold R-TSH8 100 300 Y Specifications

General IconGeneral
Number of Cylinders8
RefrigerantR404A/R448A/R449A/R134a
Displacement100 m³/h
TypeSemi-hermetic
Frequency50 Hz

Summary

Safety Precautions

Protection

Details on the compressor's integral protection system and its functions.

Terminal box

Description of the terminal box for electrical connections and its IP rating.

Lubrication

Explanation of the screw compressor lubrication system and oil separation.

Lubricant

Information on the type, viscosity, and quantity of lubricant for R-TS compressors.

Capacity control device

Explanation of the variable volumetric ratio capacity control system.

Vibration absorbers

Details on the rubber vibration absorbers supplied with the compressor.

Holding charge

Information regarding the nitrogen holding charge and its removal.

Maximum stop/start per hour

Warning about excessive compressor start/stop cycles and their impact.

Application limits

Limits for current, voltage, cycle number, and pressures.

Unloading start

Explanation of why unloading start is not required for R-TS screw compressors.

General Description

Standard equipment

List of standard components included with each compressor.

Name plate

Information found on the compressor's identification name plate.

Preliminary Checks and Operations before Installation

Checks and testings

Procedures for inspecting the compressor upon receipt.

Compressor lifting

Instructions on how to safely lift and move the compressor.

Compressor Installation

Compressor fixing to frame

Essential steps for securely mounting the compressor on a horizontal base.

Refrigerating connections

Procedures for brazing refrigerant connections, emphasizing impurity prevention.

Electrical connections

Guidelines for performing electrical connections safely and correctly.

Contactor, fuse and cable selection

Guidance on selecting electrical components for compressor power supply.

Contactor, fuse and cable selection

External Oil Circuit

Oil separator

Essential component for oil separation, its features, and installation.

Electric heater of oil separator

Requirements for the oil separator's heating system to maintain lubricant temperature.

External oil piping

Guidelines for routing and installing the external oil return line.

Oil filter

Details on the oil filter's connections, configuration, and clogging indicators.

Flow switch

Installation instructions for the oil flow switch, including orientation and connections.

Solenoid valve

Installation requirements for the solenoid valve, including orientation and flow direction.

Advices

Recommendations for low-temperature environments and pressure regulating valves.

Compressor Starting

Part Winding Start (PWS)

Explanation of the PWS starting method, its advantages, and wiring.

Direct On Line start (DOL)

How to configure the compressor for direct on-line starting.

Vacuum and Refrigerant Charge

Lubricant charge

Procedure for charging lubricant into the oil separator.

Refrigerating circuit evacuation

Method for removing air, moisture, and technical gases from the system.

Sealing proof in vacuum

How to check for leaks after evacuation.

Refrigerant charge

Detailed instructions for charging the refrigerant into the system.

Refrigerant leak detection

Guidance on using electronic leak detectors for finding refrigerant leaks.

Compressor Start-up, Checks and Final Reliefs

Feed voltage measurement

How to measure supply voltage and check for voltage drop.

Control of tension balance between the phases

How to measure and verify voltage balance between phases.

Full load current measurement

How to measure full load current and identify potential causes of high current.

Final checks and compressor starting

Final checks for pressure difference, lubricant flow, and oil level.

Various Accessories

Liquid separator

Role of the liquid separator in preventing compressor damage from liquid refrigerant.

Temperature actuator

Function of the temperature actuator in controlling compressor cycles.

High pressure switch

Importance and function of the high-pressure switch for compressor protection.

Low pressure switch

Role of the low-pressure switch in preventing operation under insufficient suction pressure.

Pressure gauges

Use of gauges for setting up and monitoring refrigeration circuit pressures.

Filter dryer

Compatibility of filter dryer materials with HFC refrigerants and lubricants.

Discharge, liquid and suction lines

Design criteria for ensuring proper refrigerant and oil circulation.

Periodical Checks and Servicing

Schedule of periodical checks and servicing

Schedule for periodic checks and maintenance interventions.

Lubricant replacement

Procedure for replacing the compressor lubricant.

Check for tightness of solenoid valve

How to check the solenoid valve for oil leaks.

Check for correct operation of oil flow switch

Procedure to verify the correct operation of the oil flow switch.

Check for tightness of gaskets

Method for checking compressor gasket tightness after maintenance.

Check for tightness of discharge check valve

How to check the tightness of the discharge check valve.

Thermistors check

Procedure for checking the continuity of the thermistor chain.

Special Operative Conditions

Oil cooling

Requirements for oil cooling in hard working conditions.

Air cooled oil cooler

Installation and connection of air-cooled oil coolers.

Water cooled oil cooler

Installation and water supply for water-cooled oil coolers.

Liquid injection for oil cooling

Use of liquid injection for oil cooling and its components.

Economizer

How an economizer improves compressor efficiency and its components.

Parallel compressors

Recommendations for installing compressors in parallel operation.

Discharge pressure regulating

Importance of discharge pressure regulation for oil return.

Various advices

Various operational advice for different conditions.

Various advices

Data tables, drawings, diagrams

Technical data

Technical specifications for the compressors.

Lubricants

Information on approved lubricants and their types.

Tightening torque

Specified tightening torques for various components.

Vibration absorbers

Technical data and dimensions for vibration absorbers.

Base mounting

Dimensions and hole patterns for base mounting the compressor.

Dimensional drawings

Overall dimensions of the compressors.

Accessories

List of available optional accessories for the compressors.

Oil separator

Technical data and dimensions for oil separators.

Water cooled oil cooler

Technical data and dimensions for water-cooled oil coolers.

Air cooled oil cooler

Technical data and dimensions for air-cooled oil coolers.

Oil filter

Technical data and dimensions for oil filters.

Flow switch

Technical data and dimensions for flow switches.

Solenoid valve

Technical data and dimensions for solenoid valves.

Oil sight glass

Technical data and dimensions for oil sight glasses.

Economizer kit

List of components included in economizer kits.

Plate heat exchanger

Technical data for plate heat exchangers.

Solenoid valve

Technical data for solenoid valves.

Thermostatic expansion valve

Technical data for thermostatic expansion valves.

Sight glass

Technical data for sight glasses.

Intermediate saturation temperature

Graphs showing intermediate saturation temperatures.

Thermistors data

Data for thermistors used in compressor protection.

Electronic modules data

Data for electronic modules.

Electric motor windings resistance

Winding resistance values for electric motors.

Wiring diagram

Electrical wiring diagrams for the system.

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