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Frick RWF II 270 User Manual

Frick RWF II 270
78 pages
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This manual contains installation, operation, and maintenance
instructions. Read thoroughly before beginning installation. Failure
to follow these instructions may result in personal injury or death,
damage to the unit, or incorrect operation.
RWF II
Rotary Screw Compressor
All Refrigerants
Models 100 to 1080
Form 070.610-IOM (JUL 2021)
Installation–Operation–Maintenance
File: Service Manual – Section 070
Replaces: 070.610-IOM (MAR 2020)
Distribution: 3, 3a, 3b, 3c
Check www.FrickCold.com for the latest version of this publication.

Table of Contents

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Frick RWF II 270 Specifications

General IconGeneral
BrandFrick
ModelRWF II 270
CategoryCompressor
LanguageEnglish

Summary

Installation

Foundation

Requirements for compressor foundations, anchoring, and grouting for proper installation and vibration damping.

Compressor/Motor Coupling Installation

Instructions for installing the BP coupling, including alignment, torque specifications, and handling of disc packs.

Thermosyphon Oil Cooling

Details on system operation, oil temperature control, and installation requirements for thermosyphon oil coolers.

High-Stage Economizer – Optional

Further details on economizer operation, including BPR valve and system recommendations for proper load balancing.

Voltage Protection

Information and warnings regarding UPS systems and voltage protection for the Quantum HD panel.

Grounding

Detailed requirements for control power ground circuits and ensuring proper steering of EMI from sensitive circuits.

Rigging and Handling

Warnings and precautions for rigging and handling the compressor package due to its weight and potential top-heaviness.

Motor Starter Package

Details on motor starter packages, including lugs, wiring, and component requirements for proper installation.

VFD Applications

Grounding requirements for VFD applications and isolation of control circuits to prevent noise interference.

UPS Power and Quantum HD Panels

Warnings and recommendations regarding UPS systems and their impact on Quantum HD panels' operation.

Installation of Electronic Equipment in an Industrial Environment

Precautions for installing electronic controls to avoid RFI, EMI, and ground loop issues.

Electrical

General instructions for electrical installation of electronic equipment, emphasizing care for controls.

Operation

Operation and Startup Instructions

Overview of the RWF II unit's subsystems and the logical step-by-step instructions for proper startup.

Compressor Hydraulic System

Control of hydraulic sections via solenoid valves and manual operation, including Vi control.

Quantum HD EZ-COOL Liquid Injection Adjustment Procedure

Screen selections and parameters for EZ-Cool LIOC PI control, covering valve types and solenoid control.

Initial Start-up Procedure

Methods for adjusting the hand expansion valve for oil cooling based on discharge temperature or theoretical values.

Compressor Lubrication System

Functions of the lubrication system and the two types of lubrication systems: no pump and demand pump.

VFD Skip Frequencies

Criteria for identifying and establishing skip frequencies for VFD packages to prevent compressor damage.

Initial Start-up

Requirements for initial start-up supervision by an authorized representative and completion of prestart checks.

Normal Start-up Procedure

Step-by-step instructions for starting up the compressor, including system condition checks and display settings.

Maintenance

General Maintenance

Importance of avoiding liquid refrigerant slugging, keeping oil filters clean, and preventing oil contamination.

Troubleshooting the Demand Pump

Further troubleshooting for demand pump issues like pump not pumping, high power consumption, or misalignment.

Thrust Bearing Adjustment

Details on adjusting thrust bearing assembly and tightening setscrews to achieve correct end clearance.

Maintenance Schedule

Continuation of the maintenance schedule table, detailing tasks and frequencies based on operating hours.

Vibration Analysis

Considerations for taking and evaluating vibration readings, including base line reference and environmental factors.

Abnormal Operation Analysis and Correction

List of abnormal system conditions that can cause compressor unit issues, such as insufficient load or high discharge pressure.

Servicing the Cold-Start Valve

Torque values for cold-start valve bonnet cap screws and bonnet gasket installation.

Troubleshooting the RWF II Compressor

Common symptoms and probable causes/corrections for compressor issues like noise, vibration, and slide valve problems.

SAE Straight Thread O-Ring Fittings Assembly Procedure

Inspection, lubrication, and tightening steps for SAE fittings to ensure proper sealing and service pressure resistance.

Piping and Instrumentation Diagram

Diagram illustrating piping and instrumentation for the compressor system, including port connections and controls.

Normal Maintenance Operations

Safety precautions to take before performing any maintenance or service on the unit.

Compressor Shutdown and Start-up

Procedure for seasonal or prolonged shutdowns, including closing valves and attaching tags.

Changing Oil

Step-by-step procedure for changing the compressor oil, including filter replacement and evacuation.

Oil Quality and Analysis

Importance of high-quality refrigeration oil and periodic oil analysis to maintain system integrity.

Troubleshooting Guide

An organized approach to defining, identifying, and correcting operational problems by analyzing symptoms.

Pressure Transducers – Testing

Procedure for testing pressure transducers (PE-4, PE-1, PE-2, PE-3) by measuring voltage and checking for proper operation.

Troubleshooting the Demand Pump System

Troubleshooting for demand pump issues like low oil pressure, noise, vibration, and leaks.

Troubleshooting the Hydraulic System

Troubleshooting common issues with the slide valve and slide stop, checking solenoid coils and spools.

Shutdown Due to Improper Oil Pressure (High Stage and Booster)

Requirements for operating with correct oil pressure, referring to control setup display for setpoints.

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