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Frosty Factory 137 User Manual

Frosty Factory 137
30 pages
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Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
(318) 255-1162 (800) 544-4071 (318) 255-1170 fax
Service Manual
All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer nor can the manufacturer be held liable for any modifications to the
machine in whole or in part. Revised 1/2016
Model 137
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Frosty Factory 137 Specifications

General IconGeneral
BrandFrosty Factory
Model137
CategoryKitchen Utensil
LanguageEnglish

Summary

Introduction and Initial Checks

Understanding the Service Manual

Explains the manual's purpose, notation, and how to use it effectively.

Machine Unpacking and Inspection

Guides on unpacking, checking for shipping damage, and verifying included accessories.

Machine Components and Specifications

Frozen Drink Machine Parts Identification

Detailed labels identifying each part of the machine for easy reference.

Machine Dimensions and Clearances

Provides precise measurements and required space around the unit for operation.

Location and Installation Requirements

Critical Safety Precautions

Emphasizes understanding safety warnings before operation and servicing.

Proper Machine Installation

Covers optimal placement, ventilation, and correct electrical hookup procedures.

Operating the Frozen Drink Machine

Machine Control Switch Functions

Details the operation modes controlled by the front panel selector switches.

Product Mix and Consistency Adjustment

Optimal Product Mix Guidelines

Advises on mix sugar content, fruit juices, and alcohol for proper freezing.

Adjusting Beverage Thickness

Explains using the TCC screw to fine-tune product consistency.

Starting and Freezing Operations

Machine Start-Up Procedure

Step-by-step guide to filling the hopper and initiating the freezing process.

Understanding Freeze Times

Factors influencing freeze time and expected durations.

Routine Cleaning and Maintenance

Daily and Weekly Cleaning Tasks

Outlines essential cleaning for exterior, parts, and faucet assembly.

Monthly Condenser Cleaning

Procedure for cleaning the air-cooled condenser to ensure optimal performance.

Component Re-Assembly Guide

Beater Shaft and Seal Re-installation

Instructions for lubricating and installing the beater shaft and seal assembly.

Faceplate and Bushing Re-installation

Steps for correctly reattaching the faceplate and its bushing.

Preventative Maintenance Schedule

Regular Maintenance Procedures

Covers daily, weekly, and monthly maintenance for machine longevity.

Machine Storage Guidelines

Procedures for safe and effective long-term storage of the unit.

Faceplate and Faucet Assembly Details

Faceplate/Faucet Part Identification

Lists and labels all components for the faceplate and faucet assembly.

Faceplate/Faucet Assembly Installation

Applying Teflon Tape to Faucet

Demonstrates correct application of Teflon tape to the faucet body.

Installing Plunger and Faceplate

Guides on fitting the plunger assembly and securing the main faceplate.

Float Switch and Thermostat

Float Switch Assembly Guide

Explains the components and correct orientation for the float switch assembly.

Thermostat Wiring Diagram

Shows the electrical connections for the thermostat in stand-by mode.

Cleaning Brush Usage and Techniques

Cleaning the Drip Tube

Instructions for using the drip tube brush for thorough cleaning.

Cleaning the Ceramic Ring

Method for cleaning the ceramic ring within the cylinder.

Beater Bar Seal Installation Procedures

Lubrication and Seal Placement

Guidance on lubricating the beater shaft and correctly installing the seal.

Carbon Ring to Ceramic Seal Contact

Emphasizes correct positioning of the carbon ring for proper sealing.

Scraper Blade and Beater Assembly

Scraper Blade and Spring Seal Installation

Step-by-step process for fitting the scraper blade and spring seal.

Final Beater Bar and Faceplate Fitment

Steps for installing the beater bar and securing the faceplate.

Ceramic Seal Removal and Installation

Removing a Damaged Ceramic Seal

Procedure for safely removing a faulty ceramic seal using the puller tool.

Installing a New Ceramic Seal

Detailed steps for applying sealant, inserting, and curing a new ceramic seal.

Drive Belt Tensioning and Alignment

Adjusting Drive Belt Tension

How to increase tension by repositioning the motor assembly.

Aligning Drive Pulley and Flywheel

Method for aligning the pulleys using an Allen screw for optimal belt performance.

Franklin Drive Motor Components

Motor Assembly Part Breakdown

Lists all individual parts that constitute the Franklin drive motor assembly.

Shaft Alignment and Shim Placement

Checking Shaft-Ceramic Ring Alignment

Visual guide to checking for contact between the shaft and ceramic ring.

Correct Shim Placement Technique

Illustrates the precise locations for inserting shims to achieve proper alignment.

Rear Cylinder Assembly Diagram and Parts

Rear Cylinder Component List

Provides an exploded view and an itemized list of parts for the rear cylinder assembly.

Troubleshooting Common Machine Faults

Power, Motor, and Freezing Issues

Diagnoses for startup problems, motor operation, and freezing inconsistencies.

Noise and Consistency Troubleshooting

Solutions for dripping mix, loud noises, and incorrect product consistency.

Advanced Troubleshooting Scenarios

Hopper Fill and Product Flow Problems

Addresses issues with fill light, rocking motion, and blocked product flow.

Compressor, Beater, and Mix Issues

Covers intermittent compressor, beater bar, and mix discoloration problems.

Spare Parts Inventory List (Part 1)

Spare Parts: Bearing to Faucet Assembly

Lists essential replacement parts for the machine from A to F.

Spare Parts Inventory List (Part 2)

Spare Parts: Faucet Plunger to Thermostat

Lists remaining spare parts, covering faucet components to thermostats.

Junction Box Wiring and Connections

Motor and Switch Wiring Details

Illustrates the wiring diagram for the junction box, motor, and control switches.

Contactor and Timer Control Circuit

Electrical Control Circuit Diagram

Shows the interplay of contactor, timer, transformer, and switches in the control circuit.

137A Model Electrical Drawing

Comprehensive Electrical Schematics

Provides a detailed electrical drawing of the 137A model, illustrating all circuits.

Product Warranty and Service Information

Warranty Terms and Conditions

Details the warranty coverage, exclusions, and requirements for service.