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Full Boar FBT-2500 User Manual

Full Boar FBT-2500
16 pages
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INSTRUCTION MANUAL
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
PLASMA
CUTTER
• 25 AMP
• 15 AMP Plug
0214
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Full Boar FBT-2500 Specifications

General IconGeneral
Power Factor0.93
Protection ClassIP21S
Welding ProcessTIG
Output Current RangeMIG: 30-250A
Duty Cycle60% @ 250A
Wire Diameter0.6 - 1.0 mm
Efficiency85%

Summary

Specifications

Know Your Product

Plasma Torch

The tool used for cutting metal with plasma.

Earth Clamp

Clamps to the workpiece to complete the circuit.

Air Pressure Gauge

Displays the current air pressure.

Amperage Control Knob

Adjusts the cutting current from 5 to 25 Amps.

Introduction

Safety Instructions

General Safety Instructions

General Safety Instructions (cont.)

Additional Safety Rules for Plasma Cutter

Fumes

Toxic gases produced during cutting require ventilation.

Glare

Protect eyes and face from UV radiation and heat.

Heat

Wear gloves to protect hands from radiation and heat.

Dress

Wear protective clothing including apron, sock protectors, hat.

Assembly

Unpacking

Steps for opening the carton and removing contents.

Plasma Torch Assembly

Attaching torch lead connectors to front panel sockets.

Earth Clamp Connection

Attaching earth lead connector to earth lead socket.

Air Pressure Regulator Setup

Connecting compressor air supply hose to rear adaptor.

Operation

Personal Protection

Recommendations for respiratory, eye, and body protection during use.

Work Area Setup

Ensuring adequate ventilation and clear space for operation.

Power Supply Requirements

Connecting to a 240V, 15 Amp power point and extension lead usage.

Operation (cont.)

Earth Clamp Usage

Ensuring proper connection and contact for cutting.

Plasma Torch Assembly and Parts

Assembling torch parts like electrode, nozzle, shield cap.

Operation (cont.)

Cutting Technique

Proper methods for straight edge and piercing cuts.

Controls and Indicators

Explanation of On/Off switch, LEDs, and amperage control.

Operation (cont.)

Air Blow Selector Switch

Settings for torch air delay and cooling.

LED Indicators

Meaning of Power, Cutting, and Thermal Overload LEDs.

Air Pressure Adjusting Knob

Regulating air pressure through the plasma cutter.

Duty Cycle and Thermal Overload

Understanding duty cycle and thermal overload protection.

Operation (cont.)

Cutting Process

Steps for initiating and performing the plasma cutting operation.

Maintenance

General Maintenance Tips

Cleaning vents, housing, and inspecting the nozzle.

Trouble Shooting

Description of Symbols

Caring for the Environment

Warranty