Fuso Canter 2014 - Page 3

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FE_FG.book Page 2 Tuesday, February 19, 2013 11:15 AM

Table of Contents

Table of Contents6
Recommendation to Drivers8
Chassis and Engine Numbers9
Recommendation to Drivers9
- Vehicle Identification Number (VIN)10
- First Maintenance at 4,000 Km11
- Maintenance11
- Periodic Inspection11
- Pre-Operational Check11
- DEF (Diesel Exhaust Fluid)15
- Handling of the New Vehicle20
- Maximum Engine Speed During Run-In Period20
- Obtaining Service21
- Reporting Safety Defects21
Warning Labels24
- Around the Driver’s Seat26
- Labels Inside the Cab26
- On Driver’s Door and Door Pillar27
- Exterior Labels28
- On Cab Outside and Engine29
- Opening and Closing30
- Starter Key31
Opening and Closing31
- Engine Immobilizer (Theft Prevention Device)32
- Doors35
- From the Outside36
- Central Door Locks37
- From the Inside37
- Keyless Entry System38
  - How to Operate the Remote Control Switch39
  - Replacing the Remote Control Switch Battery40
- Entering and Leaving the Vehicle42
- Door Window Glass44
- Power Window Switches44
Window Regulator Handle45
Seat and Steering Wheel Adjustments46
- Correct Driving Position47
- Driver’s Sea47
- Assistant Driver’s Seat48
- Center Seat48
- Making Adjustments48
- Rear Seat – Crew-Cab Models49
- Seat Belts50
  - Lap and Shoulder Belts with ELR51
  - Driver’s Seat52
  - Lap Belt52
  - Seat Belt Anchor52
  - Children and Babies53
  - Pregnant Women53
  - Seat Belt Care53
- Steering Wheel54
- Switches and Controls56
- Arrangement of Switches and Controls57
- Starter Switch58
  - Starter Switch Position58
  - Acc59
  - Lock59
  - Start59
  - Starter Key Reminder Alarm59
- Starting the Engine60
  - Pre-Starting61
  - Starting Procedure62
  - Starting the Engine with the Cab Tilted64
- Warming up the Engine65
- Stopping the Engine67
  - Accelerator Pedal69
  - Brake Pedal69
- Pedals69
- Parking Brake Alarm70
- Parking Brake Lever70
  - Using the Parking Brake Lever70
  - Arrangement of Switches71
- Combination Switch71
- Lighting Switch71
  - Dimmer72
  - Lane Changer72
  - Passing Signal72
- Turn Signal Lamp Switch72
  - Wiper and Washer Switch73
  - Before Starting the Engine75
  - Creep75
- Duonic75
  - Brake Pedal Operation76
  - Leaving the Vehicle with the Engine Running76
  - Parking76
  - Selecting the “R” (Reverse) Position76
  - Driving on a Slippery Road77
  - Starting on Uphill Roads77
  - Towing77
  - Automatic Shift Mode Indicator78
  - Controls and Indicators78
  - Gear Position Indicator78
  - Gearshift Lever78
  - How to Operate the Gearshift Lever79
  - Gearshift Positions80
  - Neutral80
  - Reverse80
  - Driving Tips81
  - ECO Mode Switch81
  - Automatic Shift Mode82
  - Starting82
  - Manual Shift Mode83
  - Driving85
  - Reversing85
  - Driving in Automatic Shift Mode86
  - Driving in Manual Shift Mode86
  - Gear Change Scheme86
  - Moving out of Mud, Snow or Sand88
  - Short Stops88
  - Leaving the Vehicle with the Engine89
  - If a Transmission System Warning Is Displayed90
- Cruise Control92
  - Speeds above Which Cruise Control Functions92
  - Main Switch93
  - SET/RESUME Switch93
  - Cancel Switch94
  - Cruise Control Indicator Lamp94
  - To Set a Desired Speed94
  - To Increase the Set Speed in Cruise Control Mode95
  - Automatic Deactivation of the Cruise Control96
  - To Accelerate Temporarily in Cruise Control Mode96
  - To Decrease the Set Speed in Cruise Control Mode96
- Hazard Warning Lamp Switch98
- To Deactivate the Cruise Control98
- Front Fog Lamp Switch99
- Rearview Mirrors99
- Van Body Dome Light Switch99
- Mirror Heater Switch100
- Horn Switch101
- Transmission PTO101
  - Control and Indicators102
  - Engagement102
  - PTO Switch102
  - Disengagement103
- Bluetec ® System104
  - DPF Cleaning Switch106
  - DPF Indicator Lamp106
  - MODE Switch106
  - Regeneration Controlling DPF System106
  - PM Indicator107
  - PM Indicator and Warning/Indicator Lamp107
  - Automatic DPF Regeneration109
  - Fast Flashing (0.25-Second Interval)111
  - Parked DPF Regeneration111
  - Slow Flashing (0.5-Second Interval)111
  - How to Perform the Parked DPF Regeneration112
  - Warning of Abnormal Detection of DEF117
  - Precautions for Inspection and Maintenance121
  - Muffler122
  - Instruments and Warning Lamps124
- Arrangement of Instruments and Warning Lamps125
- Speedometer125
- Tachometer125
- Water Temperature Gauge126
- Fuel Gauge127
- Quantity of Fuel Remaining in Tank127
- DEF Level Indicator128
- If the Tank Is Short of DEF129
- Multi-Information System130
  - Outline of Multi-Information System130
  - Display Mode Selection and Settings131
  - ODO (Odometer)131
  - Odometer/Trip Meter131
  - Calendar and Clock133
  - Date and Time Adjustment133
  - Date/Time133
  - Outside Air Temperature135
  - DPF Monitor136
  - Fuel Mileage Information137
  - How to Switch the Display137
  - Maintenance Information139
  - Selection of Maintenance Information Screens139
  - How to Set Replacement Intervals140
  - Maintenance Alarm Indication142
  - Resetting of Maintenance Information142
  - Illumination Intensity143
  - If There Are Multiple Warnings145
  - Indication Colors145
  - Telltale Indications145
- Warning/Indicator Telltale145
  - Red and Amber Indications146
  - Black Indications147
  - Amber Warning148
  - Engine System Warning148
  - Red Warning148
  - Transmission Oil Temperature Warning148
  - SAM Warning149
  - Transmission Control Warning149
  - Engine Oil Level Warning150
  - Meter Cluster Warning150
- Warning/Indicator Lamps151
  - Vacuum Pressure Warning Lamp155
  - Brake Warning Lamp156
  - Charge Warning Lamp156
  - Engine Control Warning Lamp157
  - Engine Oil Pressure Warning Lamp157
  - ABS Warning Lamp158
  - Engine Overheating Warning Lamp158
  - Engine Immobilizer Warning Lamp159
  - When the Engine Can be Started159
  - When the Engine Cannot be Started159
  - Starting and Driving160
- Precautions When Setting the Vehicle in Motion161
Starting and Driving161
- Precautions for Driving162
- Tips for Improving Fuel Economy166
- Braking167
- Antilock Braking System (ABS)168
- On Uphill and Downhill Roads171
- On Rough Roads and in Bad Weather172
- Parking174
- Standard on FG176
- Vehicles with Limited Slip Differential176
- Loading Cargo178
How to Load Cargo179
8. 4WD Operation <FG Models180
- Control and Indicator Lamps for 4WD Operation181
- Front Drive Switch182
- Location of Control and Indicator Lamps182
- Switching the Mode-Range Combination183
- Free-Wheeling Hub184
- Front Air Outlets189
Adjusting the Airflow Direction189
Heating and Air Conditioning189
- Rear Air Outlets190
- Manual Air Conditioner191
- Fully Automatic Air Conditioner197
- Outside Air Inlets202
- Rear Heater202
- Interior Equipment and Accessories204
- Cigarette Lighter205
Interior Equipment and Accessories205
- Ashtrays206
- Coat Hooks207
- Rear Ashtray in Crew-Cab Model207
- Sun Visors207
- Interior Lamp208
  - Interior Lamp with Built-In Spot Lamps209
  - Rear Interior Lamp – Crew-Cab Models209
- Step Lamp209
- Small Article Compartments210
- AM/FM Radio and CD Player214
- Using the Radio214
- Accessories237
11. in Cold Weather238
- Coolant239
- Engine Oil239
- Fuels239
- Other Recommendations for Cold Weather Operation240
- When Parking the Vehicle after Replenishing the DEF (Diesel Exhaust Fluid)240
- Installing Tire Chains241
12. Simple Inspection and Service244
- General Precautions for Servicing the Vehicle245
- Engine Access Opening247
- To Reach the Access Opening247
- Power Steering Fluid and Engine Coolant Level Inspection Opening248
- Tilting the Cab249
  - Vehicles Other than Crew-Cab Models249
  - Preparation250
  - Lowering the Cab252
  - Checking Locking of the Cab254
- Pre-Operational Checks255
  - Coolant Level256
  - Engine Oil Level256
  - In the Driver’s Seat256
  - Leakage of Coolant, Fuel and Oil256
  - Brake Fluid Level257
  - Engine Conditions257
  - Parking Brake Lever Stroke257
  - Service Brake Pedal257
  - Horn Operation258
  - Steering Wheel Free Play258
  - Windshield Washer Fluid Level258
  - Windshield Wiper and Washer Operation258
  - Defroster259
  - Gauge, Warning/Indicator Lamp Operation259
  - Lighting System259
  - Door Locks260
  - While Walking Around the Vehicle260
  - Battery Fluid Level261
  - License Plate and Reflector Condition261
  - Suspension Springs261
  - Wheels and Tires261
- Lubrication262
  - While Driving at Slow Speeds262
  - Grease Nipples263
- Greasing263
  - Chassis Grease266
  - Door Hinge266
  - Recommended Lubricant266
  - Wheel Bearing Grease266
  - Anchor Hooks267
- Oils and Fluids267
  - Checking268
  - Quantity Required268
  - Adding Oil269
  - Replacement270
  - Resetting the Engine Control Unit271
- Clutch Control Fluid272
  - Clutch Control Fluid Quantity272
  - Recommended Oil273
- Transmission Gear Oil273
- Transfer Gear Oil276
- Axle Housing Gear Oil278
- Brake Fluid280
  - Adding Fluid282
  - Inspecting and Adding Fluid283
- Power Steering Fluid283
- Filter Elements284
  - Oil Filter Replacement284
  - Fuel Filter Replacement287
- Draining Water from Fuel Filter295
- Engine Coolant - Check and Replacement296
  - Recommended Coolant297
  - Using Coolant Additive297
  - Water Used with Coolant297
  - Adding Coolant301
  - Adding Coolant During Pre-Operation Checks301
  - Adding Coolant Following an Engine Overheat301
  - Cleaning the Intercooler and Radiator Core305
  - V-Belts – Check and Adjustment305
  - Steering Wheel – Check307
  - Service Brakes – Check308
  - Steering Wheel Looseness308
  - Brake Pedal Play309
  - Brake Pedal Stroke309
  - Braking Performance309
- Parking Brake - Check and Adjustment310
  - Parking Brake Lever Stroke Check310
  - Inflation Pressure Check311
  - Standard Inflation Pressure311
  - Tires – Check311
  - Checking for Cracks, Damage313
  - Checking Tread Depth313
  - Preparation for Tire Replacement314
- Tire Replacement314
  - Front Axle Jacking Points315
  - Rear Axle Jacking Point315
  - Removing the Wheel315
  - How to Remove a Wheel316
  - Mounting the Tire317
  - Wheel Nuts – Check and Retightening321
  - Dual Wheels322
  - Single Tire322
  - Different Tread Patterns on Front and Rear Tires323
  - Same Tread Pattern on All Tires323
- Tire Rotation323
  - Replacing Blade Rubber Only325
  - Replacing Wiper Blade325
  - Wiper Blade – Replacement325
  - Fluid Level Check326
- Windshield Washer - Fluid Level Check and Refilling326
  - Battery – Check327
  - Removal and Installation of Battery Cover327
  - Inspecting the Battery328
  - Cleaning the Terminals329
  - Battery Removal and Installation330
  - Air Filters – Cleaning331
  - Outside Air Filter331
- Cleaning Your Vehicle332
  - Dashboard Air Filter332
  - Cleaning Glass Surfaces333
  - Exterior Cleaning333
  - Washing333
  - Dirt Caked on Paintwork336
  - Rust and Corrosion336
  - Small Chips and Scratches336
  - Waxing336
  - Cleaning Interior Trim337
  - General Dirt337
  - Grease and Oil337
  - Interior Cleaning337
  - Cleaning Seat Belts338
  - Cleaning Vinyl Surfaces338
  - Organic Contaminants338
  - Other Contaminants338
  - Intercooler – Cleaning339
  - Removing Floor Mat for Cleaning339
  - Useful Advice for Emergencies340
- Possible Failures, Causes and Remedies341
- The Engine Does Not Start341
- The Starter Turns over Normally341
Useful Advice for Emergencies341
- Black or White Exhaust Gas342
- The Engine Fails to Stop342
- The Engine Overheats342
- The Engine Starts but Stalls Immediately342
- Engine Oil Consumption Is Excessive343
- Engine Oil Pressure Does Not Build up343
- Fuel Consumption Is Excessive343
- Braking Is Sluggish344
- Drive Power Is Insufficient344
- The Vehicle Pulls to One Side During Braking344
- Steering Is Difficult345
- The Battery Frequently Runs down345
- The Lamp Does Not Light up345
- The Steering Wheel Vibrates345
- Marking Your Vehicle346
- Stopping Your Vehicle in an Emergency346
- If the Engine Overheats347
- Repair347
- When a Fuse Has Blown349
  - Blade-Type Fuses350
  - Removal and Installation of High-Current350
  - Inspection and Replacement of Blade-Type Fuses351
  - High-Current Fuse355
- When a Lamp Has Burned out357
  - Headlamp Bulb Replacement359
  - Headlamp Removal and Installation359
  - Installing the Radiator Grille359
  - Removing the Radiator Grille359
  - Headlamp Removal360
  - Front and Side Turn Signal Lamp Bulb365
  - Interior Lamp Bulb Replacement365
  - Replacing the Fog Lamp Bulb365
  - Replacing Other Lamps366
- If a Tire Goes Flat While the Vehicle Is in Motion367
- When Braking Is Sluggish367
- When the Battery Has Run down368
- If Fuel Tank Becomes Empty (Bleeding the Fuel System)370
- If the DEF Tank Becomes Empty370
- Towing371
- When the Vehicle Becomes Stuck in Soft Ground372
14. Service Data376
- Quantities of Lubricants/Hydraulic Fluids377
- Recommended Lubricants/Hydraulic Fluids and Quantities377
15. Maintenance Schedule380
Maintenance Schedule381
- Symbols Used381
- Lubrication Schedule386
16. Alphabetical Index390
17. Maintenance Record394
- Inspection and Maintenance396
- Suspension System396
- Braking System401
- Steering System401

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