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Gaggia SUP 049EU - User Manual

Gaggia SUP 049EU
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All rights reserved. is document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or
collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Philips Subject to modication EN 4219 400 00051
Service
Coee Machine
Gaggia Cadorna
2019-May-06
Service Manual
Rev. 00 JULY 2019
TYPE SUP 12NC DESCRIPTION
RI9600/01 SUP049 886960001010 GAG.CADORNA STY CMF BK 230V WE
RI9601/01 SUP049E 886960101010 GAG CADORNA PLUS CMF BK 230V
RI9603/01 SUP049EP 886960301010 GAG CADORNA MILK BK 230V
RI9604/01 SUP049EU 886960401010 GAG.CADORNA PRES OTC AN 230 WE
SUP 049EU SUP 049EP SUP 049E SUP 049
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Overview

This document describes the Gaggia Cadorna coffee machine, a range of espresso machines designed for home use. The manual covers various models including SUP049EU, SUP049EP, SUP049E, and SUP049, providing detailed technical specifications, operating logic, maintenance procedures, and disassembly instructions.

Function Description

The Gaggia Cadorna coffee machine is designed to prepare a variety of coffee and milk-based beverages. It features an integrated coffee grinder, a brewing unit, and a pump system to deliver coffee, hot water, and steam. Depending on the model, it can offer manual, semi-automatic (cappuccinatore), or automatic (carafe, Pinless Wonder system) milk frothing capabilities. The machine includes a display for user interaction, allowing selection of different coffee strengths and beverage types. It also incorporates sensors for water level detection, coffee bean absence, and brew unit position to ensure optimal operation and user safety.

Important Technical Specifications

The Gaggia Cadorna operates on a 230V~50Hz power supply with a maximum power consumption of 1900W. During the heating phase, it draws approximately 5.6A. Key components include a stainless steel boiler, which heats water for coffee, hot water, and steam dispensing. Safety is ensured by two thermostats set at 190°C. Temperature monitoring is handled by an NTC (Negative Temperature Coefficient) variable resistor sensor that transmits values to the electronic control board.

The machine features a direct current motor with flat ceramic grinder blades for coffee grinding, with grinding times ranging from 8 to 10 seconds. The pump is an Ulka Type EP5/FMGW 230V, 50 Hz, capable of delivering approximately 13-15 bar of pressure. An overpressure valve opens at approximately 16-18 bar.

Water circuit filling takes about 15 seconds maximum for the first filling cycle, and heating time is approximately 45 seconds. The auto shut-off time is consumer-settable. The adjustable spout height varies by model: 115-160 mm for SUP049E, SUP049EP, SUP049EU, and 75-120 mm for SUP049.

The housing material is thermoplastic. Dimensions vary slightly by model: 260 x 385 x 400 mm for SUP049E, SUP049EP, SUP049EU, and 260 x 345 x 400 mm for SUP049. Weights range from 10.5 kg (SUP049) to 12.0 kg (SUP049EU). The power cord length is 1200 mm.

The water tank has a capacity of 1.5 litres and is removable. It can accommodate a Brita Filter (12NC-996530010484 for EUR-ASIA / 12NC-996530010528 for US-CAN). The coffee bean hopper capacity is 300g, and the coffee grounds drawer can hold 10 pucks. Milk carafe capacity is 0.6L for SUP049EU and 0.5L for SUP049EP. Energy saving mode consumption is less than 1 Wh.

The machine offers various pre-programmed coffee types with default quantities: Ristretto (30 +/- 10% ml), Espresso (40 +/- 10% ml), Espresso lungo (80 +/- 10% ml), Caffè (120 +/- 15% ml), Americano (40 +/- 10% ml coffee, 110 +/- 15% ml water), Cortado (40 +/- 10% ml coffee, 30 +/- 10% ml milk), Cafè au lait (90 +/- 10% ml coffee, 90 +/- 10% ml milk), Flat white (80 +/- 10% ml coffee, 80 +/- 10% ml milk), Cappuccino (40 +/- 10% ml coffee, 120 +/- 15% ml milk), Cappuccino XL (70 +/- 10% ml coffee, 180 +/- 20% ml milk), Latte macchiato (40 +/- 10% ml coffee, 240 +/- 20% ml milk), Latte macchiato XL (50 +/- 10% ml coffee, 300 +/- 20% ml milk), Froth milk (180 +/- 20% ml milk), and Hot water (150 +/- 20% ml).

Usage Features

The Gaggia Cadorna features a user-friendly display with multifunction buttons, an on/off button, "my favourites" button, "home" button, "clean/setting" button, and "start/stop" button. The operating logic includes a single microswitch gear motor that repositions the brew unit for standby and dispensing. The temperature sensor (NTC type) ensures precise temperature control for optimal brewing.

The autodose system adjusts grinding time based on current consumption, ensuring consistent coffee strength. The machine can detect coffee bean absence or a blocked grinder, displaying error codes (e.g., Error 01 for blocked grinder, Error 02 for disconnected grinder). The coffee cycle involves grinding, brewing unit movement, preliminary dispensing, solenoid valve operation (for milk products), coffee dispensing, and gear motor return to home position.

For milk-based beverages, the Pinless Wonder system heats milk with steam, mixes it with air for frothing, and refines the texture in an emulsion chamber. The water tank includes a capacitative sensor for water level detection, triggering a "Water low" message when the reserve is reached.

The machine also features a descaling request system based on flow meter pulses and water hardness settings (1 to 4, with 4 being very hard). It prompts a "Change water filter" message after a specified amount of water has flowed through.

Maintenance Features

The manual provides detailed instructions for maintenance, including specific tools and maintenance products. Recommended products include thermal paste, descaler ("ACC SAE DECALCIFIER 5 L 1 UNIT"), grease ("PARALIQ GB 363"), and silicone grease ("ACC TUBE FIN FOOD GREASE 2 400 ML").

Safety warnings emphasize the importance of using personal safety devices, disconnecting the appliance from power before repair, and performing dielectric strength tests after repair. Technicians are advised to be cautious of hot and pressurized parts during disassembly.

Key maintenance procedures include:

  • Brew Unit Maintenance: Instructions on where to grease the piston, piston spring, piston bush, connecting rod, and piston slide guides.
  • Descaling: The descaling cycle frequency varies based on water hardness and filter usage, ranging from 30 litres (very hard water, no filter) to 480 litres (soft water, with filter).
  • Error Codes: A comprehensive list of error codes (e.g., 01 for blocked grinder, 05 for clogged hydraulic circuit, 10/11 for temperature sensor issues) helps in diagnosing problems.
  • Test Mode: A dedicated test mode allows technicians to check keyboard and display functionality, brew unit and microswitch operation, hydraulic circuit, grinder, and steam output. This mode provides real-time data on current, pulses per second, boiler temperature, and voltage.
  • Disassembly: Step-by-step instructions with images are provided for disassembling the outer shell, display, coffee dispenser, steam tube, carafe connection, boiler, coffee grinder, pump, flowmeter, casing bottom insert, valve and flow selector faucet, gear motor, grinder blades, and CPU board.
  • Tightening Torques: A table specifies the correct tightening torques for various screws throughout the machine, ensuring proper reassembly and preventing damage.

The manual also outlines a machine repair flow, from intake and diagnosis to repair, functional testing, safety checks, and documentation, ensuring a structured approach to service.

Gaggia SUP 049EU Specifications

General IconGeneral
BrandGaggia
ModelSUP 049EU
CategoryCoffee Maker
LanguageEnglish

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