CONTENTS
1 INTRODUCTION1 INTRODUCTION
1 INTRODUCTION1 INTRODUCTION
1 INTRODUCTION
2 OPERA2 OPERA
2 OPERA2 OPERA
2 OPERA
TOR CONTROLSTOR CONTROLS
TOR CONTROLSTOR CONTROLS
TOR CONTROLS
3 TECHNICAL INFORMA3 TECHNICAL INFORMA
3 TECHNICAL INFORMA3 TECHNICAL INFORMA
3 TECHNICAL INFORMA
TIONTION
TIONTION
TION
5 COMMISSIONING5 COMMISSIONING
5 COMMISSIONING5 COMMISSIONING
5 COMMISSIONING
7 F7 F
7 F7 F
7 F
AULAUL
AULAUL
AUL
T FINDINGT FINDING
T FINDINGT FINDING
T FINDING
CONTENTSCONTENTS
CONTENTSCONTENTS
CONTENTS
ImporImpor
ImporImpor
Impor
tant Informationtant Information
tant Informationtant Information
tant Information
----------------------------------------------------------------------------------
----------------------------------------------------------------------------------
----------------------------------------- 4
Section 1 IntrSection 1 Intr
Section 1 IntrSection 1 Intr
Section 1 Intr
oductionoduction
oductionoduction
oduction
1-1 Introduction ---------------------------------------------- 5
1-2 System Layout ------------------------------------------- 8
1-3 Parts Supplied------------------------------------------- 11
1-4 The Electrastream System ------------------------------- 12
1-5 Tri Core Heater Operation -------------------------------- 13
Section 2 Operator ContrSection 2 Operator Contr
Section 2 Operator ContrSection 2 Operator Contr
Section 2 Operator Contr
olsols
olsols
ols
2-1 System Control ------------------------------------------ 14
2-2 Electrastream Control Unit ------------------------------- 16
2-3 Shut Off Valves ------------------------------------------ 20
2-4 Temperature & Pressure Relief Discharge---------------- 22
2-5 Thermostatic Mixing Valve ------------------------------ 22
2-6 Servicing ------------------------------------------------ 22
Section 3 TSection 3 T
Section 3 TSection 3 T
Section 3 T
echnical Informationechnical Information
echnical Informationechnical Information
echnical Information
3-1 Specifications ------------------------------------------- 23
3-2 Dimensions --------------------------------------------- 25
3-3 Wiring --------------------------------------------------- 29
Section 4 InstallationSection 4 Installation
Section 4 InstallationSection 4 Installation
Section 4 Installation
4-1 Building Control ----------------------------------------- 31
4-2 Electrical ------------------------------------------------ 31
4-3 Hot Water System --------------------------------------- 33
4-4 Heating System ----------------------------------------- 37
4-5 Expansion Discharge ------------------------------------ 40
4-6 System Pressure ---------------------------------------- 43
4-7 Electrastream Connections - ---------------------------- 44
Section 5 CommissioningSection 5 Commissioning
Section 5 CommissioningSection 5 Commissioning
Section 5 Commissioning
5-1 Commissioning ----------------------------------------- 47
Section 6 ServicingSection 6 Servicing
Section 6 ServicingSection 6 Servicing
Section 6 Servicing
6-1 Routine Service ----------------------------------------- 50
Section 7 Fault FindingSection 7 Fault Finding
Section 7 Fault FindingSection 7 Fault Finding
Section 7 Fault Finding
7-1 Fault Finding -------------------------------------------- 52
Health & SafetyHealth & Safety
Health & SafetyHealth & Safety
Health & Safety
------------------------------------------------------------
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------------------------------ Inside Front Cover
6 SERVICING6 SERVICING
6 SERVICING6 SERVICING
6 SERVICING
4 INST4 INST
4 INST4 INST
4 INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
IMPORTANT
BEFORE STARTING THE INSTALLATION OF THE ELECTRASTREAM CHECK ALL COMPONENTS HAVE
BEEN DELIVERED AND ARE IN SATISFACTORY CONDITION - Refer to 1-3 .
HEALHEAL
HEALHEAL
HEAL
TH & SAFETYTH & SAFETY
TH & SAFETYTH & SAFETY
TH & SAFETY
5
1-1 Introduction
INTRODUCTION 1INTRODUCTION 1
INTRODUCTION 1INTRODUCTION 1
INTRODUCTION 1
1-1.1 The Electrastream System
The Electrastream system by GAH (Heating Products) Ltd. has been developed as a cost
effective solution for domestic hot and cold water and electric central heating with water
filled radiators.
Electrastream is a 9kW - 30,000 Btu system suitable for flats, small dwellings, offices,
home offices and granny annexes.
1-1.2 Electrastream Options Available
Consult GAH (Heating Products) Ltd.
1-1.3 Basic Principles
ELECTRASTREAM
Water in the unvented cylinder is heated by the high powered titanium electric tri-core
heater. Hot water is drawn from the cylinder and mixed with cold water by a thermostatic
mixing valve; this ensures safer lower temperatures at the hot water outlets.
The hot water within the unvented indirect cylinder also heats the water for the heating
system via the indirect coil within the cylinder. The circulating pump for the heating
system is controlled by a thermostat and programmable timer with override so that heat
is available on demand, providing there is a supply of hot water.
ELECTRASTREAM PRE-PIPED
Operationally the same as the Electrastream but supplied pre-piped and assembled onto
a mounting frame.
GAH ElectrastrGAH Electrastr
GAH ElectrastrGAH Electrastr
GAH Electrastr
eam Systems aream Systems ar
eam Systems aream Systems ar
eam Systems ar
e pre pr
e pre pr
e pr
otected pending patent applications.otected pending patent applications.
otected pending patent applications.otected pending patent applications.
otected pending patent applications.
ElectrastrElectrastr
ElectrastrElectrastr
Electrastr
eam is a Team is a T
eam is a Team is a T
eam is a T
rademark of GAH (HEATING PRODUCTS) Lrademark of GAH (HEATING PRODUCTS) L
rademark of GAH (HEATING PRODUCTS) Lrademark of GAH (HEATING PRODUCTS) L
rademark of GAH (HEATING PRODUCTS) L
TD.TD.
TD.TD.
TD.
This Handbook has been compiled to assist in the Installation and Operation of GAH (HEATING PRODUCTS) LIMITEDThis Handbook has been compiled to assist in the Installation and Operation of GAH (HEATING PRODUCTS) LIMITED
This Handbook has been compiled to assist in the Installation and Operation of GAH (HEATING PRODUCTS) LIMITEDThis Handbook has been compiled to assist in the Installation and Operation of GAH (HEATING PRODUCTS) LIMITED
This Handbook has been compiled to assist in the Installation and Operation of GAH (HEATING PRODUCTS) LIMITED
ElectrastrElectrastr
ElectrastrElectrastr
Electrastr
eam domestic hot water and heating system.eam domestic hot water and heating system.
eam domestic hot water and heating system.eam domestic hot water and heating system.
eam domestic hot water and heating system.
© 2009 GAH (HEATING PRODUCTS) LIMITED© 2009 GAH (HEATING PRODUCTS) LIMITED
© 2009 GAH (HEATING PRODUCTS) LIMITED© 2009 GAH (HEATING PRODUCTS) LIMITED
© 2009 GAH (HEATING PRODUCTS) LIMITED
Notified Body NB 0558Notified Body NB 0558
Notified Body NB 0558Notified Body NB 0558
Notified Body NB 0558
After installation the Installer of the system should give full operating instructions to the householder for the ElectrastrAfter installation the Installer of the system should give full operating instructions to the householder for the Electrastr
After installation the Installer of the system should give full operating instructions to the householder for the ElectrastrAfter installation the Installer of the system should give full operating instructions to the householder for the Electrastr
After installation the Installer of the system should give full operating instructions to the householder for the Electrastr
eameam
eameam
eam
System. This User and Installation Manual must be left for the end userSystem. This User and Installation Manual must be left for the end user
System. This User and Installation Manual must be left for the end userSystem. This User and Installation Manual must be left for the end user
System. This User and Installation Manual must be left for the end user
..
..
.
11
11
1
Thermostatic
Mixing Valve
Unvented
Indirect
Cylinder
Incoming
Water Main
Tri-core Heater
Pump
Electrastream
Control
Unit
Fig. 1-1a Electrastream