GAH S190/240 - User Manual

1
CONTENTSCONTENTS
CONTENTSCONTENTS
CONTENTS
1 USER INFORMA1 USER INFORMA
1 USER INFORMA1 USER INFORMA
1 USER INFORMA
TIONTION
TIONTION
TION
2 OPERA2 OPERA
2 OPERA2 OPERA
2 OPERA
TOR CONTROLSTOR CONTROLS
TOR CONTROLSTOR CONTROLS
TOR CONTROLS
3 BOILER OPERA3 BOILER OPERA
3 BOILER OPERA3 BOILER OPERA
3 BOILER OPERA
TIONTION
TIONTION
TION
4 INST4 INST
4 INST4 INST
4 INST
ALLAALLA
ALLAALLA
ALLA
TION GENERALTION GENERAL
TION GENERALTION GENERAL
TION GENERAL
5 INST5 INST
5 INST5 INST
5 INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
6 INST6 INST
6 INST6 INST
6 INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
7 OIL SUPPL7 OIL SUPPL
7 OIL SUPPL7 OIL SUPPL
7 OIL SUPPL
YY
YY
Y
8 CONVENTIONAL FL8 CONVENTIONAL FL
8 CONVENTIONAL FL8 CONVENTIONAL FL
8 CONVENTIONAL FL
UEUE
UEUE
UE
9 BALANCED FL9 BALANCED FL
9 BALANCED FL9 BALANCED FL
9 BALANCED FL
UEUE
UEUE
UE
10 COMMISSIONING10 COMMISSIONING
10 COMMISSIONING10 COMMISSIONING
10 COMMISSIONING
11 SERVICING11 SERVICING
11 SERVICING11 SERVICING
11 SERVICING
12 F12 F
12 F12 F
12 F
AULAUL
AULAUL
AUL
T FINDINGT FINDING
T FINDINGT FINDING
T FINDING
13 TECHNICAL13 TECHNICAL
13 TECHNICAL13 TECHNICAL
13 TECHNICAL
INFORMAINFORMA
INFORMAINFORMA
INFORMA
TIONTION
TIONTION
TION
APPENDIXAPPENDIX
APPENDIXAPPENDIX
APPENDIX
CONTENTSCONTENTS
CONTENTSCONTENTS
CONTENTS
Section 1 User InformationSection 1 User Information
Section 1 User InformationSection 1 User Information
Section 1 User Information
1-1 Installer ---------------------------------------------------------- 2
1-2 Householders Information --------------------------------------- 2
1-3 Service History -------------------------------------------------- 2
1-4 Boilers covered by this manual ---------------------------------- 3
Section 2 Operator ContrSection 2 Operator Contr
Section 2 Operator ContrSection 2 Operator Contr
Section 2 Operator Contr
olsols
olsols
ols
2-1 Control Panel - Select and Combistream ------------------------ 4
2-2 Control Panel - Option ------------------------------------------- 6
2-3 Combi Thermostatic Mixing valve ------------------------------- 7
2-4 Combi &Expansion Relief --------------------------------------- 7
Section 3 Boiler OperationSection 3 Boiler Operation
Section 3 Boiler OperationSection 3 Boiler Operation
Section 3 Boiler Operation
3-1 Switching the Boiler ON ----------------------------------------- 8
3-2 Switching the Boiler OFF ---------------------------------------- 8
3-3 Burner ‘Lockout’ ------------------------------------------------- 8
3-4 Care of the Boiler ------------------------------------------------ 9
Section 4 Installation GeneralSection 4 Installation General
Section 4 Installation GeneralSection 4 Installation General
Section 4 Installation General
4-1 Compliance --------------------------------------------------- 10
4-2 Siting and Positioning the Boiler ------------------------------ 10
Section 5 InstallationSection 5 Installation
Section 5 InstallationSection 5 Installation
Section 5 Installation
5-1 Select and Option Internal Floor Standing --------------------- 11
5-2 Select Internal Wall Mounted ---------------------------------- 12
5-3 Select External Wall Mounted --------------------------------- 14
5-4 Select Free Standing External ---------------------------------- 16
5-5 Option Floor Standing System Boiler ------------------------- 18
Section 6 Installation CombistrSection 6 Installation Combistr
Section 6 Installation CombistrSection 6 Installation Combistr
Section 6 Installation Combistr
eam and Combi 65eam and Combi 65
eam and Combi 65eam and Combi 65
eam and Combi 65
6-1 Combistream System and Combi 65 -------------------------- 21
6-2 Combistream System and Combi 65 Components ------------ 23
6-3 Combistream and Cobi 65 Connections to the Boiler ---------- 26
Section 7 Oil SupplySection 7 Oil Supply
Section 7 Oil SupplySection 7 Oil Supply
Section 7 Oil Supply
7-1 Oil Storage Tanks ---------------------------------------------- 28
7-2 Oil System----------------------------------------------------- 28
7-3 Oil Supply System --------------------------------------------- 29
Section 8 Conventional FlueSection 8 Conventional Flue
Section 8 Conventional FlueSection 8 Conventional Flue
Section 8 Conventional Flue
8-1 Conventional Flue --------------------------------------------- 31
Section 9 Balanced FlueSection 9 Balanced Flue
Section 9 Balanced FlueSection 9 Balanced Flue
Section 9 Balanced Flue
9-1 Balanced Flue Selection --------------------------------------- 32
9-2 Suggested Flue Siting ----------------------------------------- 33
9-3 Burner Air Supply---------------------------------------------- 34
Section 10 CommissioningSection 10 Commissioning
Section 10 CommissioningSection 10 Commissioning
Section 10 Commissioning
10-1 Commissioning Checks --------------------------------------- 35
10-2 Extra Procedures for System Boilers --------------------------- 36
10-3 Extra Procedures for Combi Boilers ---------------------------- 36
10-4 Combustion Tests --------------------------------------------- 37
10-5 Handing Over -------------------------------------------------- 37
Section 11 ServicingSection 11 Servicing
Section 11 ServicingSection 11 Servicing
Section 11 Servicing
11-1 Routine Service ------------------------------------------------ 38
11-2 Extra Procedure for System Boilers ---------------------------- 38
11-3 Extra Procedure for Combi Boilers ----------------------------- 39
11-4 Baffle Positions ------------------------------------------------ 39
Section 12 Fault FindingSection 12 Fault Finding
Section 12 Fault FindingSection 12 Fault Finding
Section 12 Fault Finding
12-1 Householders Fault Finding ----------------------------------- 41
12-2 Householders Fault Finding - System Boilers ----------------- 41
12-3 Householders Fault Finding - Combi Boilers ------------------ 41
12-4 Engineers Fault Finding --------------------------------------- 42
12-5 Engineers Fault Finding - System Boilers --------------------- 43
12-6 Engineers Fault Finding - Combistream Boilers --------------- 43
Section 13
TT
TT
T
echnical Informationechnical Information
echnical Informationechnical Information
echnical Information
13-1 Boiler Specifications ------------------------------------------ 44
13-2 Boiler Output Options ------------------------------------------ 45
13-3 Burner Setting Data -------------------------------------------- 45
13-4 Burner Settings ------------------------------------------------ 47
13-5 Panel Wiring Diagrams ---------------------------------------- 49
13-6 Parts Supplied with Boiler ------------------------------------- 52
13-7 Boiler Dimensions --------------------------------------------- 54
13-8 Balanced Flue Dimensions ------------------------------------ 59
AppendixAppendix
AppendixAppendix
Appendix
AP1 Regulations ---------------------------------------------------- BC
COMBISTREAMCOMBISTREAM
COMBISTREAMCOMBISTREAM
COMBISTREAM
COMBI 65COMBI 65
COMBI 65COMBI 65
COMBI 65

Summary

Operator Controls - Main Panel

Control Panel Operation and Thermostat

How to use the control panel and boiler thermostat.

Operator Controls - Indicators and Switches

Boiler Operation Procedures

Boiler Start-up and Shutdown

Procedures for turning the boiler on and off.

Burner Lockout and Reset

What happens during lockout and how to reset.

Boiler Care and Servicing

Restarting After Lockout and Boiler Cleaning

Procedures for lockout restart and routine cleaning.

Boiler Servicing Requirements

Importance and frequency of boiler servicing.

General Installation Guidelines

Installation - Floor Standing Models

Installation - Internal Wall Mounted

Installation - External Wall Mounted

Installation - Free Standing External Models

Installation - Free Standing External Fixing and Controls

Installation - System Boiler Details

Installation - System Boiler Valves and Filling

Installation - System Boiler Wiring and Pressure Setting

System Wiring and Cold Fill Pressure

Wiring diagrams and setting cold fill pressure.

Combistream & Combi 65 System Overview

Combistream & Combi 65 Components

Combistream & Combi 65 System Details

Combistream Scale Prevention and Tundish

Combistream & Combi 65 Boiler Connections

Oil Storage Tanks and System Selection

Oil Supply System Configurations

Conventional Flue Installation

Balanced Flue Selection and Siting

Balanced Flue Kit Selection Guide

How to select the correct balanced flue kit.

Balanced Flue Positioning Clearances

Recommended clearances for flue terminals.

Burner Air Supply and Flue Connections

Commissioning - General Checks

Boiler Commissioning Checklist

Essential checks for proper boiler commissioning.

Oil Supply Line and Boiler Checks

Verifying oil supply and boiler components.

Commissioning - Flues, Electrical, and Combustion

Combustion Test Procedures

How to perform combustion tests.

Commissioning - System and Combi Specifics

System and Combi Boiler Checks

Additional checks for system and combi boilers.

Boiler Handover Procedures

Final steps before handing the boiler over.

Routine Service Procedures

Standard Boiler Servicing

Standard procedures for annual boiler servicing.

System and Combi Boiler Servicing Additions

Additional steps for specific boiler types.

Boiler Baffle Positions and Servicing

Householder Fault Finding

General Homeowner Troubleshooting

Step-by-step checks for homeowners.

System and Combi Boiler Troubleshooting

Specific issues for system and combi boilers.

Engineer Fault Finding - General Issues

Troubleshooting Burner and Flame Problems

Diagnosing burner motor, flame, and lockout issues.

Engineer Fault Finding - Boiler Operation and Controls

Troubleshooting Shutdowns and Temperature Issues

Resolving shutdowns and temperature problems.

Engineer Fault Finding - System and Combi Specifics

System Boiler Fault Diagnosis

Specific fault finding for system boilers.

Combi Boiler Fault Diagnosis

Specific fault finding for combi boilers.

Technical Information - Boiler Specifications

Boiler Specifications Overview

Technical Information - Burner Settings

Burner Setting Data and Adjustments

Technical Information - Wiring Diagrams

Technical Information - Parts and Dimensions

Boiler Dimensions Overview

Technical Information - Specific Boiler Dimensions

Technical Information - Free Standing and Combistream Dimensions

Balanced Flue Dimensions

Balanced Flue Dimensions Continued

Regulatory Compliance

Health and Safety Information

Fuel, Electrical, and Material Safety Precautions

External Boiler Safety Precautions

GAH S190/240 Specifications

General

Brand	GAH
Model	S190/240
Category	Boiler
Language	English