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Game Composites GB1 GameBird - User Manual

Game Composites GB1 GameBird
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Maintenance Manual GB1 GameBird
Cover
This handbook includes the Maintenance Information and Illustrated Parts Catalog
for the GB1 GameBird required to be available by 14 CFR and CS-23.
Document No. AMM-GB1-0000-00-02
Issued to airplane S/N ________
Issued by Type Certificate Holder:
Game Composites LLC
3201 SW I Street, Bentonville, 72712 Arkansas, USA
FAA TCDS A00073CE
EASA TCDS A.610
www.gamecomposites.com

Table of Contents

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Summary

Introduction

Definition of Warnings, Cautions and Notes

Units and Conversions

Provides conversions for length, volume, speed, pressure, torque, and temperature.

Glossary of Terms, Abbreviations and Symbols

1 Description

1-01 Certification Category

Details the aircraft's certification category and operating conditions.

1-02 Manufacturer

Provides the name and address of the aircraft manufacturer.

1-03 Overview Drawing

Presents a diagram showing the overall dimensions and views of the aircraft.

1-04 Description

Describes the GB1's construction, cockpit, landing gear, airframe, wings, and mechanical systems.

1-05 Equipment List

Details the standard, optional, and not-available equipment installed on the aircraft.

4 Airworthiness Limitations

4-01 General

Explains the EASA and FAA approved airworthiness limitations section.

4-02 Operating Time

Details requirements for component replacement based on operating time limits.

4-03 Life Limited Parts

Outlines requirements for life-limited components and the airframe life limit.

4-04 Structure Temperature Limitation

Specifies the maximum allowable structure temperature and conditions for flight.

5 Time Limits, Access, Maintenance Checks

5-01 General

Provides information on time limits and minimum periodic inspection requirements for airworthiness.

5-02 Time Limits

Lists time limits (TBO) for major components like engine, magnetos, alternator, propeller, and governor.

5-03 Recommended Replacement Times

Lists recommended replacement times for items like seat belts and fasteners based on condition.

5-04 Introduction

Explains airworthiness directives and operator responsibilities for compliance with maintenance.

5-05 Access

Details which panels can be removed for inspection and provides access information.

5-06 Component Inspections

Provides inspection criteria and replacement criteria for various aircraft components.

5-07 25-Hour Inspection Checklist

Lists the required tasks for a 25-hour inspection, noting it's not required for spin-on oil filters.

5-08 50-Hour Inspection Checklist

Lists the required tasks for a 50-hour inspection, covering engine and various systems.

5-09 100-Hour Inspection Checklist

Lists additional items for the 100-hour inspection, including repeat of 25/50-hour tasks and specific checks.

5-10 1000-Hour Inspection Checklist

Details the extensive disassembly and inspection required for the 1000-hour inspection.

5-11 Inspection Log

Provides a log for recording flight hours, dates, organizations, and inspector initials for inspections.

5-12 In-flight Overload

Instructs to contact Game Composites if accelerometers indicate loads exceeding approved limits.

5-13 Impacts, Flight or Ground including Bird Strike

Outlines inspection procedures for damage after impacts, bird strikes, or ground incidents.

5-14 Hail Damage

Details inspection procedures for hail damage, including tap-testing.

5-15 Hard Landing

Specifies visual checks for structural damage after a hard landing.

5-16 Propeller Strike

Details inspection procedures for the propeller and engine mount after a propeller strike.

5-17 Engine Bay Fire

Outlines visual inspections for structural damage and system integrity after an engine bay fire.

5-18 Lightning Strike

Details inspection procedures for structural damage, metal parts, bearings, and electrical items after a lightning strike.

6 Dimensions and Rigging Information

7 Lifting and Supporting

7-01 Lifting

Describes using engine hoist lugs, wing tips, and tail lifting methods.

7-02 Supporting

Details procedures for supporting the front and tail of the airplane for maintenance.

8 Levelling and Weighing

8-01 Establish Empty Weight & Centre of Gravity

Outlines the steps to drain fuel, remove ballast, position scales, and calculate empty weight and CG.

8-02 Moment Arms

Provides a table of weights and moment arms for various aircraft components used in CG calculations.

9 Moving and Towing

10 Parking, Mooring, Storage & Return to Service

10-03 Short Term Parking

Provides guidance on securing the aircraft during short-term parking, including tie-down procedures.

10-04 Long term storage

Details measures for long-term storage, including tire pressure, engine protection, and battery maintenance.

11 Placards

11-01 General

Explains the function of placards and rules regarding their removal or alteration.

11-02 Exterior Color Schemes and Markings

States there are no limitations for color choice but notes a restriction for the vertical stabilizer.

11-03 Exterior Placards

Lists and illustrates the part numbers and locations of exterior placards.

11-04 Interior Placards

Lists and illustrates the part numbers and locations of interior placards.

12 Tools, Servicing, Cleaning

12-01 General

Provides general information on servicing, recommending interval shortening for abnormal conditions.

12-02 Airframe Tools

Lists the specific tools required for airframe maintenance and servicing.

12-03 Metric fasteners

Mentions the use of metric fasteners in specific aircraft components.

12-04 Fuel Drain Checks

Details the procedure for checking fuel drain valves before each flight.

12-05 Refueling

Explains the refueling points and includes warnings about static electricity and fire hazards.

12-06 Defueling

Provides instructions for defueling the aircraft's fuel tanks, including safety warnings.

12-07 Engine Oil Level Check and Top-up

Details how to check and top up the engine oil level, including suggested oil grades.

12-08 Engine Oil Change Service

Outlines the procedure for changing the engine oil, including ground run and cowling removal.

12-09 Tires and Tire Pressures

Specifies the correct tire size and recommended pressure for the main landing gear.

12-10 Brake Fluid Top-up and Bleeding

Explains how to check, top-up, and bleed the brake fluid and includes a caution about brake fluid.

12-11 Cleaning, Exterior Surfaces, including lights

Provides instructions for cleaning the exterior surfaces and lights using automotive products.

12-12 Cleaning, canopy and windshield

Details the correct procedure for cleaning the canopy and windshield materials.

12-13 Cleaning, Interior

Advises checking and cleaning the interior before the first flight of the day.

12-14 Cleaning the MFD screens

Provides instructions for cleaning Multi-Function Display screens safely without damaging components.

12-15 Cleaning, Snow and Ice

Advises on safe methods for removing snow and ice to prevent damage.

20 Standard Practices and Shipping

20-01 General

Covers torque values, standard components, fasteners, sealants, and disassembly/shipping instructions.

20-02 Threaded Fasteners & Torque Values

Provides standard and special torque values for AN fasteners and bolt identification.

20-03 Spherical Bearings

Describes the type of spherical bearings used, inspection criteria, and removal/installation procedures.

20-04 Adhesive Nutplates

Explains the use of Adhesive Nutplates (Clickbond) and inspection criteria for replacement.

20-05 Adhesives and Sealants

Details specifications and application methods for tank sealant, general adhesives, and Clickbond adhesive.

20-06 Flexible Hoses and Hose Fittings

Outlines visual checks for hoses and fittings, replacement criteria, and installation notes.

20-07 Disassembly for Shipping

Provides a step-by-step procedure for disassembling the aircraft for shipping.

20-08 Crating for shipping

Includes a drawing for a wing support box and notes on material and dimensions for outer wing support.

20-09 Reassembly after shipping

Details the steps for reassembling the aircraft after shipping, including checks and inspections.

21 Air Conditioning

23 Communication

23-01 General

Describes systems for internal and external communication via VHF, transponder, and ground stations.

23-02 VHF Radio

Explains the operation of the VHF transceiver, its connection to MFDs, and its specifications.

23-03 VHF Antenna

Details the location, type, manufacturer, and replacement procedure for the VHF antenna.

23-04 MIC; PHONE Jacks

Describes the location and replacement of MIC/PHONE jacks for connecting headsets.

23-05 VHF Check

Outlines the procedure for checking VHF performance after maintenance or replacement.

24 Electric Power Including Switches & Breakers

24-01 Electrical System, General

Provides an overview of the DC electrical system, load distribution, switches, and circuit breakers.

24-02 Electrical Distribution, Switches and Circuit Breakers

Details the electrical supply distribution via switches and circuit breakers, including component types.

24-03 Wiring loom

Provides a wiring diagram overview and a table of wire loom components and their specifications.

24-04 Alternator

Describes the alternator type, location, manufacturer, and service procedure, including ground run checks.

24-05 Battery

Details the battery type, location, manufacturer, and procedures for accessing, servicing, and connecting/disconnecting leads.

24-06 Voltage Regulator

Describes the voltage regulator type, location, manufacturer, and service procedure, including ground run checks.

24-07 Master Relay

Explains the master relay's function and provides access and testing procedures.

24-08 Starter Relay

Details the starter relay's function and provides access, testing, and replacement procedures.

24-09 External Power Socket

Describes the optional external power socket, its location, and function check procedure.

24-10 Electrical System Inspection Guide

Provides guidance for inspecting wires, harnesses, connectors, terminal blocks, grounding, and fuses.

24-11 Electrical System Troubleshooting Guide

Offers troubleshooting steps for various electrical system components, including battery, voltage regulator, master/starter relays, and boost pump.

27 Flight Controls

27-01 Description

Describes the design, operation, and adjustment of mechanical stick and rudder flight control systems.

27-02 Elevator and aileron control system

Illustrates and lists components of the elevator and aileron control system.

27-03 Front Control Stick - GB1-2703-10-00

Details the service or replacement procedure for the front control stick assembly.

27-04 Aft Control Stick - GB1-2703-11-00

Outlines the procedure for servicing or replacing the aft control stick assembly.

27-05 Torque Tube - GB1-2717-11-00

Provides instructions for removing and servicing the torque tube in both cockpits.

27-06 Torque tube front bearing - GB1-2717-10-01

Details items to be removed to service the front torque tube bearing.

27-07 Torque tube aft bearing - GB1-2717-10-05

Describes the components of the aft torque tube bearing and servicing procedures.

27-08 Aileron control rods, torque tube to bellcrank - GB1-2717-21-00

Outlines the procedure for inspecting or servicing aileron control rods connecting to the torque tube.

27-09 Aileron control rods, bellcrank to aileron - GB1-2717-40-00

Details how to inspect or service aileron control rods connecting the bellcrank to the aileron.

27-10 Aileron Bellcrank and Bearings - GB1-2717-30-00

Provides steps for inspecting or servicing the aileron bellcrank and its bearings.

27-11 Elevator control rod, inside torque tube - GB1-2733-10-00

Outlines the procedure for inspecting or servicing the elevator control rod inside the torque tube.

27-12 Elevator control rod, Torque Tube to Elevator Idler - GB1-2733-20-00

Details how to inspect or service the elevator control rod connecting the torque tube to the idler.

27-13 Elevator control rod, idler to Elevator Bellcrank - GB1-2733-40-00

Provides steps for inspecting or servicing the elevator control rod from the idler to the bellcrank.

27-14 Elevator Idler - GB1-2733-30-00

Outlines the procedure for inspecting or servicing the elevator idler.

27-15 Elevator Bellcrank - GB1-2733-50-00

Details how to inspect or service the elevator bellcrank assembly.

27-16 Rudder control system - GB1-2723-00-00

Illustrates and lists components of the rudder control system.

27-17 Rudder pedal assembly, front seat - GB1-2722-00-00

Details the front seat rudder pedal assembly, including play limits and replacement advice.

27-18 Rudder pedal adjusters, front seat - GB1-2723-21-00

Outlines the procedure for inspecting or servicing front seat rudder pedal adjusters.

27-19 Rudder bellcrank, forward - GB1-2723-31-00

Provides steps for inspecting or servicing the forward rudder bellcrank.

27-20 Rudder interconnecting rod, front right - GB1-2723-42-00

Details how to service the front right rudder interconnecting rod.

27-21 Rudder interconnecting rods, front left - GB1-2723-41-00

Describes servicing the front left rudder interconnecting rods.

27-22 Rudder bellcrank mount, center - GB1-2723-50-00

Outlines the procedure for servicing the center rudder bellcrank mount.

27-23 Rudder bellcranks, center - GB1-2723-61-00

Details servicing the center rudder bellcranks.

27-24 Rudder interconnecting rods, rear right - GB1-2723-44-00

Provides steps for servicing the rear right rudder interconnecting rod.

27-25 Rudder interconnecting rods, rear left - GB1-2723-43-00

Describes servicing the rear left rudder interconnecting rods.

27-26 Rudder bellcrank assembly, aft

Outlines the procedure for servicing the aft rudder bellcrank assembly.

27-27 Rudder Control Mount

Details servicing the aft rudder bellcrank mount.

27-28 Rudder pedal assembly, rear seat

Lists parts for the rear seat rudder pedal assembly and provides service instructions.

27-29 Rudder pedal adjusters, rear seat - GB1-2723-25-00

Outlines the procedure for servicing rear seat rudder pedal adjusters.

27-30 Rudder Cable, RH - GB1-2723-80-91

Details servicing the right-hand rudder cable, including tension adjustment.

27-31 Rudder Cable, LH - GB1-2723-80-92

Describes servicing the left-hand rudder cable.

27-32 Rudder Rig Jig JIG-GB1-2723-80-00

Provides information on the jigs required for rudder cable rigging procedures.

27-33 Rudder Bellcrank - GB1-2723-90-00

Outlines the procedure for servicing the rudder bellcrank.

27-70 Uninstall Front Seat Flight Controls

Explains how to uninstall front seat flight controls for weight reduction or passenger flights.

27-80 Reinstall Front Seat Flight Controls

Details the procedures for reinstalling front seat flight controls, pedals, and engine controls.

28 Fuel System

28-01 Fuel System General

Describes the fuel system components, capacity, fuel type, and tank locations.

28-02 System Schematic

Provides a schematic diagram of the aircraft's fuel system, showing components and flow.

28-03 Acrotank - GB1-2810-00-00

Shows an overview of the Acrotank and details the procedure for servicing it.

28-04 Acrotank Flop Tube

Details the inspection procedure for the Acrotank flop tube, including removal and cleaning.

28-05 Wing tanks

Outlines the inspection procedure for the wing tanks, including panel removal and sealant checks.

28-06 Selector Valve

Describes the selector valve type, manufacturer, and servicing procedure, noting its fit.

28-07 Selector Switch

Details the selector switch type, manufacturer, and servicing procedure, noting its fit.

28-07 Fuel Control Torque Rod and Universal Joint

Describes the fuel control torque rods and universal joints, including servicing procedures.

28-08 Boost Pump

Details the boost pump type, manufacturer, servicing procedure, and function test.

28-09 Gascolator

Provides instructions for cleaning the Gascolator, including fuel selector switch position and leak checks.

28-10 Acrotank Fuel Level Sensor

Outlines the procedure for servicing the Acrotank fuel level sensor, including electrical connections and testing.

28-11 Wingtank Fuel Level Sensor

Details the wingtank fuel level sensor type, manufacturer, and servicing procedure.

31 Mechanical Flight Instruments & pitot-static system

31-01 General

Describes systems sensing environmental conditions and displaying flight data, including pitot-static system.

31-02 Pitot-Static System Overview

Explains the pitot and static system components, connections, and water draining procedures.

31-03 Pitot and Static Plumbing

Lists the types of PVC hoses and connectors used in the pitot-static system.

31-04 Pitot Tube Assembly GB1-3690-31-00

Details how to service or replace the pitot tube assembly mounted on the wingtip.

31-05 Pitot-Static Test

Describes the procedure for testing the pitot-static system and connected instruments using a calibrated tester.

31-06 Troubleshooting

Provides a table of common pitot-static and airspeed indicator issues, their probable causes, and remedies.

31-07 Airspeed Indicator

Details the airspeed indicator type, manufacturer, scale, markings, and servicing procedures.

31-08 Altimeter

Describes the altimeter type, manufacturer, range, features, and servicing procedures for both cockpits.

31-09 Accelerometer

Details the accelerometer type, manufacturer, range, and servicing procedures, including troubleshooting.

31-10 Magnetic Heading Indicator

Provides instructions for compensating and correcting the magnetic heading indicator.

32 Landing Gear Including Wheels and Brakes

32-01 Landing Gear General

Describes the main landing gear, axles, hydraulic brakes, and non-structural composite fairings.

32-02 Landing Gear Fairings

Explains that fairings are composite and refers to inspection and repair sections.

32-03 Main Gear Leg left-hand - GB1-3211-60-01

Details the procedure for removing and servicing the left main gear leg.

32-04 Main Gear Leg right-hand - GB1-3211-60-02

Outlines the procedure for removing and servicing the right main gear leg.

32-05 Tailwheel General

Describes the tailwheel assembly, its mounting, steering mechanism, and maintenance requirements.

32-06 Tailwheel spring - GB1-3220-21-01

Provides a step-by-step procedure for removing and servicing the tailwheel spring.

32-07 Tailwheel

Details the procedure for servicing the tailwheel, including wheel nut, axle, and parts replacement.

32-08 Brake Pads

Explains how to inspect and replace brake pads without removing the wheel, including installation steps.

32-09 Brake Calipers

Details caliper inspection, repair, and reinstallation procedures, including cautions on brake fluid.

32-10 Brake assembly, drawing and parts list

Provides a drawing and parts list for the brake assembly.

32-11 Axle

Outlines the procedure for servicing the axle, including cleaning, inspection, and torque values.

32-12 Main Wheel assembly

Details wheel assembly removal, disassembly, inspection, and reassembly procedures.

32-13 Reinstalling Wheel

Provides steps for inspecting the axle, installing the wheel, mounting the tire, and reassembling the wheel.

33 Lights

33-10 Anti-Collision Lights

Describes the anti-collision and position light assemblies, troubleshooting, and replacement procedures.

33-20 Recognition Lights

Details the landing/recognition light units, their control, troubleshooting, and replacement.

34 Navigation

34-01 Dependent Position Determining

Covers systems providing position information from ground installations, including transponder and GPS.

34-02 Transponder

Explains transponder capabilities, ADS-B Out/In, FIS-B, and GPS signal functions.

34-03 Transponder Antenna

Details the transponder antenna location, type, manufacturer, and service procedure.

34-04 GPS Antenna

Outlines the location, type, manufacturer, and servicing procedure for the GPS antenna, including function check.

39 Instrument Panels

39-01 Instrument Panels, General

Describes the instrument panels and headrest, their installation, and composite structure.

39-02 Rear Instrument Panel GB1-3910-10-00

Details how to service the rear instrument panel, including disconnects and inspections.

39-03 Headrest GB1-3910-12-00

Explains how to remove and service the headrest, noting restrictions for antenna reception.

39-04 Front Instrument Panel GB1-3920-00-00

Outlines the procedure for servicing the front instrument panel, including removal and component checks.

40 Avionics

40-01 Garmin G3 X Avionics System, General

Provides an overview of the Garmin G3X system, its components, functions, and maintenance.

40-02 System Schematic

Displays a schematic showing the interconnections of the Garmin G3X avionics system components.

40-03 Secure Digital (SD) Data Cards

Explains the use of SD cards for database updates, checklists, and data logging in the G3X Touch system.

40-04 Navigation Database Update

Details how to obtain and update navigation databases for the G3X Touch system.

40-05 General Troubleshooting

Provides general troubleshooting steps for the avionics system, focusing on physical inspection and connections.

40-06 Engine and Fuel Indication Markings

Lists approved instrument markings and their limitations for engine and fuel indications.

40-07 System Power-Up

Explains which components are activated by the Battery Master and Avionic Master switches.

40-08 System Annunciations

Describes how system failures are indicated (e.g., red 'X') and the expected initialization time.

40-09 Use of System

Refers to the Garmin G3X Touch Installation Manual for system usage instructions.

40-10 MFD 1

Details the MFD 1 type, manufacturer, location, servicing procedure, and screen cleaning.

40-11 MFD 2

Describes MFD 2 type, manufacturer, location, servicing procedure, and screen cleaning.

40-12 Magnetometer

Details the Magnetometer type, manufacturer, location, servicing procedure, and calibration.

40-13 ADAHRS

Describes the ADAHRS unit type, manufacturer, location, servicing procedure, and calibration.

40-14 Engine Data Converter

Outlines the Engine Data Converter type, manufacturer, location, and servicing procedure.

40-15 OAT Probe

Details the OAT probe type, manufacturer, location, and servicing procedure, including function checks.

40-16 RPM Sensor

Describes the RPM sensor type, manufacturer, location, and servicing procedure.

40-17 Fuel Pressure Sensor

Outlines the Fuel Pressure Sensor type, manufacturer, location, and servicing procedure.

40-18 Fuel Flow Transducer

Details the Fuel Flow Transducer type, manufacturer, location, and servicing procedure.

40-19 Ammeter Shunt

Describes the Ammeter Shunt type, manufacturer, location, and servicing procedure.

40-20 CHT Sensors

Outlines the CHT Sensor type, manufacturer, location, and servicing procedure.

40-21 EGT Sensors

Details the EGT Sensor type, manufacturer, location, and servicing procedure.

40-22 Manifold Pressure Sensor

Describes the Manifold Pressure Sensor type, manufacturer, location, and servicing procedure.

40-23 Oil Pressure Sensor

Outlines the Oil Pressure Sensor type, manufacturer, location, and servicing procedure.

40-24 Oil Temperature Sensor

Details the Oil Temperature Sensor type, manufacturer, location, and servicing procedure.

41 Ballast

41-25 General

Mentions the removable ballast weight and its purpose for CG adjustment.

41-01 Ballast Installation

Provides instructions for installing the removable ballast weight into the fuselage chamber.

41-02 Ballast removal

Outlines the steps for removing the ballast weight and cover.

42 Baggage Compartment

51 Structure Repair Manual

51-01 Inspection for Delamination (Tap Test)

Describes the tap test method for checking composite structures for delamination.

51-02 General

Provides information on investigation, classification, and repair of structural damage, emphasizing approved methods.

51-03 Classifying Damage to Composite Parts

Classifies damage to composite parts into categories (Class 1-4) with associated warnings.

51-04 Composite Materials

Lists composite materials used, including epoxy resin, carbon fiber, glass fiber, honeycomb, and filler materials.

51-05 Composite Repair Practices

Details general composite repair practices, personal equipment, tools, and environmental conditions.

51-07 Minor surface damage

Explains how to repair minor surface damage on composite structures, including chamfering and laminate build-up.

51-08 Sandwich Damage

Details the procedure for repairing sandwich damage, including trimming, inner laminate repair, and outer skin repair.

51-09 Stripped threads in composite structures

Provides guidance on repairing stripped threads in composite structures using resin/flocks mix.

51-10 Repairs to Spars

States that spar damage is Class 1 and must be reported to Game Composites.

51-11 Adhesives, Sealants, Coatings

Lists various adhesives, sealants, and coatings used in composite repairs, with specifications.

51-12 Painting

Details the preparation and application of paint to repaired areas.

51-13 Paint Materials

Lists paint materials for exterior and interior applications, including body fillers, primers, and top coats.

51-14 Steel Materials

States steel parts should be replaced, not repaired.

51-15 Aluminum Materials

States aluminum parts should be replaced, not repaired.

51-16 Titanium Materials

States titanium parts should be replaced, not repaired.

51-17 Additive Manufacturing Materials

States additive manufactured parts should be replaced, not repaired.

52 Canopy and Windshield

52-01 Care of Canopy Glasses

Provides instructions for cleaning canopy glasses using water and soft cloths, with warnings against dry wiping.

52-02 Remove Windshield - GB1-5211-00-00

Details the procedure for removing the windshield, including fastener removal and hinge pin manipulation.

52-03 Remove Canopy - GB1-5220-00-00

Outlines the steps for removing the canopy, including support and disconnection of its components.

52-04 Canopy Hinges - GB1-5220-79-00

Describes the procedure for removing, cleaning, inspecting, and reinstalling canopy hinges.

52-05 Canopy Lock

Lists parts for the canopy lock assembly and provides a diagram.

52-06 Interconnecting Rod - GB1-5220-71-00

Details the procedure for inspecting or servicing the interconnecting rod for the canopy.

52-07 Aft canopy handle

Outlines the procedure for servicing the aft canopy handle.

52-08 Front canopy handle

Describes the procedure for servicing the front canopy handle.

52-09 Replace Windshield and Canopy Glass

Provides a detailed procedure for replacing the windshield and canopy glass, including preparation and bonding.

53 Fuselage

55 Stabilizers

55-01 Horizontal Stabilizer

Describes the horizontal stabilizer as a composite assembly bonded into the fuselage.

55-02 Elevators - GB1-5520-00-00

Details the procedure for servicing the elevators, including removal, cleaning, and inspection.

55-03 Elevator Trim Tab - GB1-2743-00-00

Outlines the procedure for servicing the elevator trim tab, including deflection checks.

55-03 Elevator Trim Servo

Describes the elevator trim servo type, manufacturer, and servicing procedure, including function checks.

55-04 Allowable free play

Specifies the allowable free play for the elevator relative to the stabilizer.

55-04 Elevator Weight & balance

Details the procedure for weighing the elevators individually and checking their balance.

55-05 Rudder - GB1-5540-00-00

Outlines the procedure for servicing the rudder, including deflection and weight & balance checks.

57 Wings

57-01 Wings

Describes the wing construction, spar system, ribs, fuel tanks, and surface protection.

57-02 Aileron - GB1-5721-00-00

Details the procedure for servicing the aileron assembly, including linkage disconnection and neutral position adjustment.

57-03 Aileron Trim Tab - GB1-2717-40-00

Outlines the procedure for servicing the aileron trim tab, including deflection checks.

57-04 Aileron Trim Servo

Describes the aileron trim servo type, manufacturer, and servicing procedure.

57-05 Sight Gauges - 5700-01-00

Explains the installation and uninstallation of removable carbon fiber sight gauges at the wing tips.

61 Propeller, Governor and Spinner

71 Engine, Engine Mount and Cowling

71-01 General

Refers to Lycoming manuals for engine information and describes the oil system and firewall sealing.

71-02 Cowling - GB1-7110-00-00

Details the procedure for servicing the cowling, including removal, cleaning, and inspection of fasteners.

71-03 Engine Mount - GB1-7120-00-00

Describes the engine mount structure and provides detail views of attachment points and hardware.

Removing the engine from the Engine Mount

Provides a detailed step-by-step procedure for removing the engine from its mount.

Re-installing the engine

Details the procedure for reinstalling the engine, including connecting controls and performing ground runs.

Removing the engine mount with or without the engine

Outlines the tasks required for removing the engine mount, including supporting the fuselage and removing landing gear.

71-04 Engine Cooling Plenum

Details how to service the engine cooling plenum, including cowling removal and inspection.

71-05 Engine Shock Mounts

Describes the engine shock mount type, manufacturer, and replacement procedure.

73 Engine and Propeller Control

73-01 System Overview

States that the engine controls do not require regular maintenance but components must be replaced if defective.

73-02 Throttle Quadrants

Provides diagrams illustrating the throttle quadrant assemblies and their components.

73-03 Throttle, Propeller, Mixture control cables

Lists part numbers and descriptions for throttle, propeller, and mixture control cables and their fittings.

Installation and adjustment:

Details the installation and adjustment procedures for the control cables and quadrants.

77 Engine Indicating System

77-01 Engine Monitor

Refers to section 40 for details on engine monitoring functions and components in the Garmin G3X Touch System.

77-02 Annunciator Lights Panel

Details the Annunciator Lights Panel, its location, manufacturer, servicing, and troubleshooting for LEDs.

78 Exhaust

79 Engine Oil System

79-01 Oil Cooler

Describes the oil cooler type, manufacturer, location, and servicing procedure, including checks for leaks.

79-02 Oil Lines

Provides a table listing part numbers, types, manufacturer numbers, fittings, angles, and lengths for oil lines.

79-03 Christen Inverted Oil System

Explains the Christen inverted oil system, its gravity operation, and components like the oil separator and gravity valve.

85 Smoke System

85-01 Description

Describes the smoke system components, tanks, pump, oil lines, and operation.

85-02 Smoke Oil Specification and Handling

Specifies the approved oil type for the smoke system and provides handling and safety information.

85-04 Smoke Pump Relay

Details the smoke pump relay type, manufacturer, location, servicing, and function test.

85-05 Check Valve

Describes the check valve type, manufacturer, location, servicing, and refill/draining procedures.

85-06 Refill Hose

Lists the specification for the refill hose used in the smoke system.

85-07 Smoke System Operation

Outlines the filling, draining, and system testing procedures for the smoke system.

Game Composites GB1 GameBird Specifications

General IconGeneral
TypeLight Sport Aircraft
ManufacturerGame Composites
First flight2015
StatusIn production
Crew1
Capacity1
EngineRotax 912 ULS
Horsepower100 hp (75 kW)
Service ceiling15, 000 ft (4, 600 m)
Gross weight1, 320 lb
PowerplantRotax 912 ULS
Propellers3-bladed
Range500 nautical miles (580 mi; 930 km)