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Gardner Denver 5CDL-R Series User Manual

Gardner Denver 5CDL-R Series
54 pages
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37-1-613 Page 1
PARTS LIST
OPERATING AND
SERVICE MANUAL
BLOWERS/
V
A
CUUM
PUM
P
S
5CDL-R-
SERIES
37-1-613
Version 05
October 9, 2018
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Gardner Denver 5CDL-R Series Specifications

General IconGeneral
BrandGardner Denver
Model5CDL-R Series
CategoryBlower
LanguageEnglish

Summary

Gardner Denver Lubricant Order Information

AEON PD Lubricant Specifications

Details AEON PD Synthetic and Food Grade lubricants, including available sizes and part numbers.

Foreword

Safety Alert Definitions

Defines hazard levels: DANGER, WARNING, CAUTION, and NOTICE for clear communication.

Safety Precautions

Critical Safety Warnings

Critical warnings about severe personal injury, death, or property damage if ignored.

Equipment Protection Guidelines

Warnings and precautions focused on preventing equipment damage during operation and maintenance.

Introduction

Initial Equipment Checks

Instructions for checking received parts against the packing slip and initial handling.

Storage Recommendations

Procedures for storing the blower to prevent damage, especially for extended periods.

Section 2 Installation

Operating Principle and Construction

Details the rotary lobe principle, compression cycle, and key construction features of the blowers.

Location, Foundations, and Accessories

Covers blower placement, foundation requirements, and common accessories like filters and valves.

Drive Installation

Guidance on V-belt and direct-coupled drives, including alignment and tensioning.

Safety Devices and Piping Installation

Details on check valves, relief valves, shutdown switches, inlet, and discharge piping.

Section 3 Operation

Startup and Daily Checks

Covers initial startup, no-load operation, load application, and daily checks for proper function.

Service Types and Water Quality

Details pressure vs. vacuum service and critical water quality parameters for wet vacuum operations.

Operating Parameters and Limits

Explains how altitude affects pressure/vacuum and sets limits for speed and discharge temperature.

Emergency Response

Guidelines for immediate shutdown and inspection in case of emergencies or unusual operation.

Section 4 Maintenance

Lubrication Requirements

Specifies recommended lubricants, fill quantities, and oil change intervals for optimal performance.

Air Filter Maintenance

Guidance on servicing air filters, including types and cleaning procedures for long blower life.

Seal Maintenance and Failure Causes

Information on shaft and bearing seals, their function, common failure causes, and replacement notes.

Periodic Inspections

Outlines periodic checks to prevent major repairs and lists common reasons for blower failure.

Section 5 Parts List

Blower Component Identification

Provides a comprehensive list of components with reference numbers, quantities, and part numbers for different models.

Overhaul and Seal Kit Parts

Lists components included in overhaul kits for maintenance and repair purposes.

Section 6 Disassembly Instructions

Tools and Initial Disassembly

Covers required tools like adaptor plates and initial steps for removing the gear hub and pinion.

Carrier and Rotor Removal

Details removing bearing carriers and pressing rotor shafts, emphasizing careful handling of parts.

Section 7 Assembly Instructions

General Assembly and Seal Installation

Covers cleaning parts, handling seals, and initial installation of rotor shaft seals and bearing spacers.

Rotor Clearance Measurement

Explains how to measure and set rotor end clearances using micrometers and charts for optimal fit.

Bearing Installation and Rotor Timing

Details bearing pressing, clamp plate installation, and the precise procedure for timing the rotors for correct operation.

Warranty

Warranty Coverage and Period

Outlines the warranty period, conditions for coverage, and limitations for the blower and its components.

Warranty Disclaimer and Legal Clauses

Specifies disclaimers of implied warranties and conditions under which the warranty is void.

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