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Gardner Denver ELECTRA-SAVER G2 User Manual

Gardner Denver ELECTRA-SAVER G2
100 pages
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13-21-611
Version: 00
January 7, 2019
ELECTRA-SAVER G2 &
ELECTRA-SAVER II G2
STATIONARY BASE-MOUNTED
COMPRESSOR
AirSmart
G2 Controller
CONFIGURATOR
SAV75-100G2A - 75, 100 HP
ST75-100G2A - 75, 100 HP
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver ELECTRA-SAVER G2 Specifications

General IconGeneral
BrandGardner Denver
ModelELECTRA-SAVER G2
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions and Warnings

DANGER, WARNING, CAUTION Level Definitions

Defines the risk levels associated with DANGER, WARNING, and CAUTION safety alerts.

Mandatory Label Information

Lists and explains critical safety labels affixed to the compressor unit.

Mandatory Action Requirements

Outlines required actions and prohibitions to prevent specific hazards.

General Safety Guidelines

Provides essential safety practices for compressor operation and maintenance.

Compressor System and Installation

General Information and System Description

Overview of the rotary screw compressor, its operating principles, and airflow.

Lubrication, Cooling, and Sealing System

Details the oil system's functions, components, and sealing mechanisms.

Installation Guidelines

Covers general placement, lifting methods, and location requirements.

Ventilation and Air Flow Requirements

Specifies air circulation needs for cooling and proper compressor operation.

Cold Weather Installation and Operation

Provides procedures and guidelines for operating in cold environments.

Electrical Wiring and Grounding Procedures

Details electrical connections, safety grounding, and wiring requirements.

Operation and Controls

Starting & Operating Procedures

Outlines initial setup, startup, and basic operational steps for the compressor.

Prestart-Up and Basic Operational Checks

Covers essential checks including oil, filter, coupling, and piping before startup.

Unit Starting, Stopping, and System Monitoring

Explains how to start, stop the unit, and monitor system parameters.

AirSmart G2 Controller Operation and Navigation

Guides users through the controller interface, login, and menu navigation.

Setting Operating Parameters

Details how to adjust target, load, and unload pressures via the controller.

Controls & Instrumentation Overview

Describes the controller keypad, system schematics, and instrumentation.

Key Control Components and Valves

Explains the function of major control system parts like valves and sensors.

Capacity Control and Starting Mechanisms

Describes how compressor capacity is managed and units start.

Maintenance and Service

SECTION 5: Lubrication, Oil Filter & Separator

Covers oil system components, filters, separators, and their maintenance.

Compressor Oil System and Lubricant Specifications

Details the oil system function and recommended lubricants for the compressor.

Moisture Control and High Temperature Operation

Addresses moisture accumulation issues and high temperature operating limits.

Oil Level Management and Change Intervals

Guides on checking oil levels, change intervals, and oil sampling procedures.

Compressor Oil Filter Replacement Procedure

Step-by-step guide for properly replacing the compressor oil filter element.

Oil Separator Inspection and System Checks

Procedures for separator inspection, replacement, and system health checks.

SECTION 6: Air Filter Maintenance

Covers the service, cleaning, and replacement of the heavy-duty air filter.

SECTION 7: Coupling Maintenance

Details the installation, maintenance, and alignment of the compressor coupling.

SECTION 8: Maintenance Schedule

Outlines routine maintenance tasks and intervals for the compressor.

Scheduled Maintenance Checklists by Interval

Provides a comprehensive schedule of maintenance tasks based on hours or months.

Troubleshooting and Warranty

SECTION 9: Troubleshooting Common Issues

Addresses common operational problems like start-up, pressure, and delivery issues.

Consumption, Temperature, and Oil Carryover Issues

Details troubleshooting steps for oil consumption, high temperature, and oil carryover.

Standard Warranty Coverage and Disclaimer

Outlines product warranty terms, coverage periods, and liability limitations.

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