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Gardner Denver FXF – 5” User Manual

Gardner Denver FXF – 5”
27 pages
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GARDNER DENVER
DUPLEX POWER PUMP
MODELS:
FXF 5”
FXG 6”
FXX 8”
FXD 10”
FXE 10”
OPERATING AND
SERVICE MANUAL
3–600
6th Edition
June, 1997
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Gardner Denver FXF – 5” Specifications

General IconGeneral
BrandGardner Denver
ModelFXF – 5”
CategoryPower Pump
LanguageEnglish

Summary

Genuine Gardner Denver Parts and Support Services

Parts and Support Services

Information on genuine parts and authorized distributor support services.

Instructions for Ordering Repair Parts

Guidelines for specifying and ordering replacement parts for pumps.

Foreword

Foreword

Introduction to the manual's purpose and adherence to instructions.

Section 1: Danger Notices

General Danger Notices

Warnings about operating high pressure pumping equipment safely.

Hammer Lug Fasteners

Safety precautions when using hammer lug connectors and valve covers.

Valve Seat Pulling

Safety precautions for using hydraulic or wedge valve seat pullers.

Covers and Guards

Importance of securely fastened covers and guards for safety.

Equipment Moving and Lifting

Safe procedures for moving and lifting heavy pump equipment.

Pressurized Pump Systems

Hazards associated with high-pressure fluid systems and relief valves.

Flammable, Hot, Cold or Corrosive Fluid Pumping

Extreme caution required when pumping hazardous fluids.

High Pressure Liquid Jetting, Blasting and Cleaning

Safety measures for operating high-pressure jetting equipment.

Section 2: Installation and Operating Instructions

Pump Installation and Piping

Guidelines for pump installation, piping, and relief valves.

Lubrication Requirements

Crankcase oil grade, fill rates, and bearing lubrication.

Fluid Pistons and Packing

Types of fluid pistons and packing for different service conditions.

Clean Oil or Petroleum Products Service

Piston recommendations for clean oil or petroleum product services.

High Pressure Pistons For Abrasive Service

Recommended pistons for high pressure slush or mud service.

Fluid Piston Rod Packing

Standard and specialized packing for fluid piston rods.

Frame Oil Stop Head Packing

Inspection and adjustment of oil stop head packing.

Fluid Cylinder Liner Packing

Description of current fluid cylinder liner packing construction.

Piston Rods

Assembly instructions for pistons on piston rods.

Fluid Valves

Installation procedure for fluid valves and seats.

Starting a New Pump

Procedures for starting a new pump, including initial checks and operation.

Section 3: Routine Maintenance & Service Instructions

Daily Care and Occasional Inspection

Routine checks and inspections for pump reliability.

Jackshaft Removal and Installation

Steps for removing and installing the jackshaft assembly.

Crosshead Pin Removal

Procedures for removing crosshead pins from specific pump models.

Main Bearing Installation

Steps for installing main bearings in pumps.

FXE Main Gear and Eccentric

Specific details on the FXE model's gear and eccentric construction.

Maintenance of Spare Repair Parts

Recommendations for stocking spare parts to ensure pump operation.

Ordering of Repair Parts

Information on obtaining repair parts lists and sectional views.

Special Care of Pump in Storage

Procedures for storing pumps to prevent damage.

Operating Speeds and Pressures

Guidelines on permissible operating speeds and pressures.

Section 4: Dimensions & Running Clearances

Power End Oil Stop Head Dimensions

Dimensional data for power end oil stop heads.

Fluid End Piston Rod Stuffing Box Dimensions

Dimensional data for fluid end piston rod stuffing boxes.

Data for FXD, FXE, and FXX Power Pumps

Specific data for FXD, FXE, and FXX pump models.

Recommended Running Clearances (FXD, FXE, FXX)

Clearances for main bearings, connecting rod, crosshead pin, etc.

Data for FXG and FXF Power Pumps

Specific data for FXG and FXF pump models.

Recommended Running Clearances (FXG, FXF)

Clearances for main bearings, connecting rod, crosshead pin, etc.

Torque Specifications

Torque values for various pump components and connections.

Section Five: Troubleshooting

Failure to Deliver Required Volume

Common causes and solutions for low pump volume.

Failure to Create Rated Pressure

Common causes and solutions for not achieving rated pressure.

Pump Loses Capacity After Starting

Reasons for pump capacity reduction after initial operation.

Pump Vibrates

Potential causes for pump vibration.

Noisy Fluid Valves

Common causes for noisy fluid valves.

Gardner Denver® OPI® Pumps Warranty

General Provisions and Limitations

General terms and conditions of the pump warranty.

Warranty Period

Duration of warranty coverage for pump components.

Labor, Transportation, and Inspection

Policies regarding labor, transport, and inspection for warranty claims.

Warranty Registration Validation

Process for validating the pump warranty.

Disclaimer

Exclusions and limitations of the warranty provided.