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General| Brand | Gayk |
|---|---|
| Model | HRE 1000 |
| Category | Construction Equipment |
| Language | English |
Instructions provided to educate the user on the machine's design, function, operation, setup, maintenance, and upkeep.
Note that the machine is referred to as 'machine' in subsequent chapters of the operating instructions.
Machine must be operated in its technically proper state and for its intended purpose, hydraulically ramming profiles into soil.
Checks required before work: no cables, prepare work area, ground free of contaminants, supportive ground, traffic routes.
Manufacturer's conditions of sale and delivery apply; claims invalid if attributed to misuse, alterations, or non-adherence to instructions.
Machine designed to state-of-the-art, safety rules, EU ordinances. Adherence to regulations concerning accident prevention and environmental protection.
Defines danger, warning, caution, and note labels used in the instructions, including their meanings and associated risks.
Instructions attached to the machine identify danger sources and must be adhered to. Examples include electrical voltage warnings.
Operator ensures work area is identified according to operational conditions, e.g., risk of accidents, fire/explosion danger.
Machine use, adherence to instructions, trained personnel, no unauthorized access, avoid downtime, follow regulations, work carefully.
Machine transported as a complete unit, danger area blocked, adhere to transport regulations, authorized personnel only, use approved equipment.
Installation by trained personnel, no unauthorized assembly, no modifications, ensure setup area dimensions, maintain order, be aware of weight data.
Ensure operational safety, shut down if changes detected, check control console and safety equipment, check for damages before turning on.
Work only with machine turned off, by trained personnel. Prevent unintentional turn-on. Re-install safety equipment after work.
Operator subject to legal obligations for work safety, accident prevention, environmental protection. Be aware of work safety specifications.
Operator's duties and criteria for operating, maintenance, and electrician personnel regarding safety and qualifications.
No smoking, no working tired/under influence. Personnel must master language, wear appropriate clothing, follow all safety instructions.
Operator determines clothing. Includes snug-fitting work clothing, safety shoes, safety gloves, hearing protection, and safety glasses.
Immediately initiate emergency shut-down, first aid, remove injured, notify parties, open access for ambulance vehicles.
Legal fundamentals on disposal of various waste types including hazardous materials. Environmental hazard warning for incorrect handling.
Adherence to instructions, measures for accidental contact with environment, proper disposal of materials, cleaning agents, and containers.
Provides name, type, serial number, and model of the Hydraulic Ram Unit.
Lists length, width, height, and weight with hydraulic hammer for transport.
Details operating conditions, post height, transverse grade, hydraulic pressure, oil amount, fuel volume, motor output, impact rate, noise emissions.
Illustrates the machine's main groups, including chassis, control console, hydraulic hammer, mast, and fuel tank.
Describes the stable crawler chassis with slewing ring, rubber-coated chain, and Hatz diesel drive motor.
Details the machine's chassis locking mechanism and the lever used for rotation.
Describes the air-cooled, diesel-operated four-stroke drive motor and its mounting.
Specifies motor oil types, capacity, and the procedure for checking the oil level using a dipstick.
Explains the ignition switch functions for starting the motor and controlling its operation.
Details the 180 L fuel tank, suitable diesel fuels, and the operation of its shut-off valve.
Contains warnings regarding hot surfaces, fuel quality, escaping diesel fuel, and low-temperature operation.
Explains the purpose of the hydraulic aggregate and its main components like gear pump and hydraulic tank.
Describes the hydraulic tank's capacity, fluid specifications, and the visual displays for level and contamination.
Details the air/hydraulic fluid cooler, its cooling package, fan motor, and thermostat-controlled operation.
Describes the mast's stable steel structure, pulleys, drive chains, and its control for various positions.
Explains the hydraulic hammer's sled, drive chains, kinetic energy conversion, and impact rate adjustment.
Describes the control console as the operator's workplace for controlling machine movements via shift levers.
Details control console lever functions for mast movement, advance/retreat, and the operating pressure manometer.
Details the 12 V electrical system, including battery, self-regulation, switch box, sensors, and safety switches.
Explains the 12 V, 90 Ah battery providing starting energy and its location in the tool box, including safety warnings.
Describes the optional automatic self-regulation feature for adjusting self-driving distance and travel path.
Details the optional electrical cabinet housing control elements, machine protections, and main assemblies.
Shows exterior and interior views of the electrical cabinet, detailing controls, wiring, and components.
Follows VDI 2700 for securing loads. Vehicle preparation, lashing straps, loader/driver responsibility for loading and securing.
Machine checked immediately after transport for damages, delivery scope, loose connections, and other defects.
Unauthorised set-up/assembly is not permitted. Performed by service personnel. Adherence to safety regulations is mandatory.
Machine placed in work position, lock released, upper structure rotated. Mast raised, aligned automatically or manually using bubble level.
Provides cautionary notes regarding improper alignment causing potential damage to material and machine parts.
Risk of accidents when turning on. Report damages before operation. Machine ready only after all defects are remedied.
Checks before work: oil, fuel, hydraulic fluid, filters. Rotate upper structure, set ignition key, start motor, actuate lever.
Details moving the machine, mast erection, alignment, and optional automatic distance establishment for ramming.
Process can be manual or automatic. Manual: 'Hammer down' lever actuated first. Automatic: height setting adjusted on mast.
Profile placement, starting ramming process, stopping process, emergency stop activation, and machine transport position.
General safety measures for maintenance and repair, including shut-off procedures and checking safety equipment.
Includes cautionary notes regarding machine damage from improper maintenance and the need to adhere to intervals.
Covers lubrication procedures for the upper, middle, and lower mast components at 30-50 operating hour intervals.
Details lubrication of hydraulic cylinders and the hydraulic hammer, performed at specified intervals and daily.
Details maintenance for adjusting bolts at sled, advance, tensioning bolts, and slide rails.
Covers checking tubing for leaks, chain condition, gear oil replacement, and tensioning vehicle tracks.
Outlines maintenance for hydraulic hoses, cleaning cooling fins with compressed air, and changing motor oil.
Details replacing hydraulic fluid, proper disposal of waste oil according to regulations, and safety precautions.
Procedures for checking chain tension on a flat surface and methods for tensioning the chains.
Explains the process to de-tension chains and provides steps for removing the rubber track from the machine.
Provides steps for installing the rubber track in reverse sequence of its removal.
Covers adjustments for slide rails at the sled, including checking play and ensuring firmness.
Details adjustments for slide rails at the base tube, including checking play and repeating adjustment if needed.
Lists common disruptions, their possible causes, and recommended remedies for the hydraulic ram unit.
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