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Gayk HRE 4000 - User Manual

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71 pages
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Hydraulic Ram Unit
HRE 1000 / HRE 3000 / HRE 4000
Translation of the original operating instructions

Table of Contents

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Summary

Basic Information

Proper Use of the Machine

Details the intended purpose and correct operation of the machine, emphasizing safety and manufacturer liability.

Safety Instructions

Explanation of Labels in Operating Instructions

Defines the meaning of danger, warning, and caution labels used throughout the operating instructions.

Safety Labels on the Machine

Describes safety labels affixed to the machine to identify hazards and must be adhered to.

Basic Safety Measures

Lists fundamental safety rules and precautions to be followed during operation and maintenance.

Safety Instructions for Transport

Provides essential guidelines for safely transporting the machine, including securing and handling.

Safety Instructions for Installation

Outlines safety precautions and requirements for the proper installation of the machine.

Safety Instructions for Operation

Details critical safety checks and procedures to ensure safe operation of the machine.

Safety Instructions for Maintenance and Repair

Specifies safety rules to be followed during all maintenance and repair activities on the machine.

Operator Responsibility

Defines the legal obligations and responsibilities of the operator concerning work safety and regulations.

Personnel Requirements

Lists the necessary qualifications, behaviours, and understanding for personnel operating the machine.

Personal Protective Work Clothing

Details the types of personal protective equipment (PPE) required for safe operation.

Behaviour in an Emergency

Provides critical steps and actions to be taken in case of emergencies or accidents.

Technical Data

Operating Data

Lists key operational parameters and performance characteristics of the hydraulic ram unit.

Technical Description

Danger of Poisoning and Explosion

Warns about operating the motor in poorly ventilated areas and ensures safety equipment is functional.

Hydraulic Hammer Functionality

Explains the hydraulic hammer's sled mechanism, energy conversion, and impact rate.

Danger of Non-Functioning Safety Equipment

Warns about the risks associated with malfunctioning safety equipment and proper installation.

Danger of Uncontrolled Machine Turn-on

Warns about the risks of uncontrolled machine startup and required safety checks.

Explosion Danger from Flammable Materials

Warns about explosion risks from flammable gases around batteries and safe handling.

Transport Instructions

General Transport Guidelines

Provides guidelines for safely preparing, loading, and securing the machine for road transport.

Risk of Accidents During Transport (Stability)

Warns about the need for stability and proper loading ramps during transport.

Risk of Accidents During Transport (Falling Parts)

Warns about falling parts during transport and prohibits standing below suspended loads.

Crush Hazard During Transport

Warns about crush hazards from moving parts and restricts unauthorized access.

Assembly and Start-up

General Assembly Instructions

Outlines essential steps and precautions for the safe assembly and initial start-up of the machine.

Danger: Unauthorized Assembly and Start-up

Prohibits unauthorized assembly and emphasizes authorized personnel for setup.

Aligning the Machine

Explains how to position the mast and align the machine using automatic or manual methods.

Operating the Machine

General Operating Instructions

Provides essential safety warnings and reporting procedures before turning on the machine.

Risk of Accidents During Machine Turn-on

Warns about risks associated with control device actuation and uncontrolled movements.

Operating Procedure Steps

Details the step-by-step process for checking and operating the machine.

Ramming Profiles Procedure

Explains how to perform the ramming process manually or using the automatic function.

Maintenance and Repair

General Maintenance and Repair Instructions

Provides essential safety rules and precautions for performing maintenance and repair work.

Caution: Maintenance by Qualified Personnel

Warns that maintenance should only be done by qualified personnel and to adhere to intervals.

Caution: Machine Shut-off for Maintenance

Advises performing maintenance with the machine off and secured, and proper waste disposal.

Danger: Post-Maintenance Checks

Lists post-maintenance checks, securing safety equipment, and cleaning the work area.

Specific Maintenance and Repair Measures

Details specific lubrication and maintenance tasks for various machine components.

Disruptions and Troubleshooting

Motor Does Not Start

Lists possible causes and remedies for the motor failing to start.

Hydraulic Hammer Not Making Impact

Identifies causes and solutions when the hydraulic hammer is not functioning.

Gayk HRE 4000 Specifications

General IconGeneral
BrandGayk
ModelHRE 4000
CategoryConstruction Equipment
LanguageEnglish

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