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Gazomat Gazoscan - User Manual

Gazomat Gazoscan
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V5.00 07/03/2019 © GAZOMAT™
GAZOSCAN™
Handheld Remote
Methane Leak Detector
Operating Manual

Questions and Answers

Summary

Introduction to GAZOSCAN

Key Features of the GAZOSCAN

Highlights key features like methane selectivity, detection range, sensitivity, and response time.

Purpose of the GAZOSCAN

Explains the device's suitability for inspecting hard-to-access installations for safety or accessibility reasons.

Areas of Application

Details application areas such as pipeline inspection, building surveys, first responder use, and industrial site monitoring.

Marking Information

Markings and Certifications

Lists the manufacturer's address and relevant Ex, IECEx, and ATEX certifications for the device.

Instrument Composition

Included Components

Lists the standard components included with the GAZOSCAN™ detector, such as the detector, lens cap, battery, adapter, and base.

Warnings and Recommendations

Reading Obligation

Emphasizes user responsibility to read the manual for safety and proper device usage.

Safety Requirements for GAZOSCAN Use

Body Safety Precautions

Covers precautions for instrument integrity, emergency handling, liquid ingress, and laser safety.

Battery and Charger Safety

Provides essential safety guidelines for handling, charging, storing, and disposing of the device's battery and charger.

Laser Safety Information

Details laser classes, standards, and imperative safety measures to avoid eye exposure.

Usage Safety Guidelines

Advises on operating temperature, humidity, avoiding interference, and using the device strap.

Storage and Transportation Safety

Recommends storing and transporting the instrument in cool, dry environments, without the battery installed.

Tips and Recommendations

Offers practical advice on battery performance, cleaning the lens, and using appropriate materials.

User Interface Overview

Device Buttons Overview

Identifies and describes the function of each physical button on the GAZOSCAN™ device.

Light Indicators Explained

Explains the purpose and behavior of the infrared laser, green indication laser, and blue working light.

Interface Display Details

Describes the elements shown on the GAZOSCAN™ screen, including status icons and measurement data.

Setting Menus Navigation

Introduces the main menu structure for adjusting instrument settings like alarms, units, and speed.

Menus and Default Settings

Details default settings and explains the procedure for navigating menus and changing device configurations.

Battery Operation

Charging the Battery

Provides a step-by-step guide for connecting the charger, inserting the battery, and plugging into a power outlet.

Battery Charging Information

Explains the meaning of the fault and charging indicator lights on the battery charging base.

Inserting the Battery

Illustrates the process of aligning and inserting the battery into the device compartment with clear steps.

Removing the Battery

Shows the procedure for safely removing the battery from the device using the compartment button.

Self-Test, Red Dot Sight, and Bluetooth

Initialization and Self-test

Describes the automatic self-check performed on device startup to verify component integrity.

Red Dot Sight Instructions

Explains how to use the red dot sight for aiming and how to calibrate it for precise targeting.

Bluetooth Connection

Details how to connect the GAZOSCAN™ to a mobile device via Bluetooth for data transfer.

Operating the Detector

Starting to Use the Detector

Guides users through the initial setup steps, from inserting the battery to preparing for measurement.

After Use Procedures

Covers stopping measurement, powering down the device, removing the battery, and proper storage.

Technical Principles - Dos and Donts

Working Principle Explained

Explains the TDLAS technology and how the laser interacts with gas plumes for detection.

PPM*M Measurement Unit

Clarifies the ppm*m unit, representing methane column density, and provides calculation examples.

Detection Dos and Donts

Covers specific detection situations like through glass, materials with absorption/reflection, and corners, providing best practices.

Technical Support and Maintenance

Error Messages and Codes

Lists common error codes, their descriptions, and basic handling methods for resolving issues.

Troubleshooting Common Problems

Provides solutions for frequent issues such as power, alarm, screen, and charging problems.

Warranty Information

Technical Specifications

Appendix 1 - FCC Statement

Overview

The GAZOSCAN™ is an ultra-light and highly sensitive handheld remote methane leak detector (RMLD) designed for rapidly inspecting difficult-to-access installations and equipment in industrial sites. It utilizes infrared lasers and Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology to remotely detect methane leaks. The device is suited for situations where field technicians cannot operate close to the inspection zone, either due to inaccessibility (e.g., overhead installations) or for safety reasons. It is IECEx and ATEX certified, allowing its use in explosive atmospheres in both confined and unconfined areas.

The GAZOSCAN™ offers methane selectivity and excellent detection capabilities up to 100 meters (328 feet) with a sensitivity of 5 ppm per meter and a fast response time of 0.1 seconds. It is lightweight, weighing 0.76kg (1.68lbs) with the battery. The device provides visual and audio alarms with a configurable alarm threshold. It features a large color 2.8-inch LCD screen for clear display of information. For precise targeting, it includes a green guide laser light and a red dot sight, which is particularly useful in bright sunlight or ambient light. The red dot sight automatically lights up after powering on the device and is effective for aiming over 15m away. If the red dot and green indicator laser do not overlap at long distances, calibration can be performed by adjusting the knob on the sight.

The GAZOSCAN™ comes with Bluetooth capability, enabling real-time transfer of measurement data to a dedicated optional app running on iOS, Android, or Microsoft Windows mobile devices. Users can utilize the app to check, record, and export data. To enable Bluetooth connection, the Test button must be pressed, making the green indication laser visible.

The device's working principle involves emitting an infrared laser at 1.65 µm. This laser beam travels to the target, is partially absorbed by any gas plume, and then reflects back to the receiver. The reflected laser is collected and converted into an electrical signal, which provides information to deduce the relative methane concentration. The reading is expressed in methane column density (ppmm), representing the integral of methane concentration (ppm) and the distance (m) on the optical path. For instance, a 1-meter plume of methane at 5000 ppm would read as 5000 ppmm.

The GAZOSCAN™ is operated through a user-friendly interface with several buttons: a Power/Return button, Enter button, Up and Down buttons for navigation, and a Test button to start and stop measurements. The device also provides light instructions, including an infrared laser emitter, a green indication laser (Class 3R) that blinks during measurement, and a blue working light that turns on during self-test. The interface display shows Bluetooth status, alarm volume, measurement unit, maximum value detected, alarm threshold, light intensity, and a histogram of measured values. Light intensity is crucial for correct measurements and should be between 4 to 11 bars to avoid errors caused by too weak or too strong light.

The device includes setting menus to adjust parameters such as alarm threshold, offset, measurement unit (ppmm, %volm, %LEL*m), measuring speed (Fast, Medium, Slow), alarm volume, screen brightness, power save time, and language. Users can also access information about hardware and software versions.

Battery operation involves connecting the power adapter cord to the charging base, inserting the battery, and plugging the adapter into a power outlet. The charging base has a fault indicator light and a charging indicator light. The charging indicator lights up during charging and turns off when the battery is fully charged. If the fault indicator light is on, charging should be stopped immediately, and GAZOMAT™ should be contacted for maintenance. The battery should be removed once charging is complete. For insertion, the battery is aligned with the compartment and pushed gently until a click is heard. A 10-second wait is recommended before turning on the device after battery installation. To remove the battery, the battery compartment button is pressed, and the battery is gently pulled out until fully unplugged. It is crucial to keep surrounding environments safe during battery handling and to always store the instrument with the battery removed. Lithium batteries operate at a high level before dropping suddenly, so an optional second battery is recommended.

Upon powering on, the GAZOSCAN™ automatically performs a Self-Check, conducting internal diagnostics to verify the integrity and performance of the sensor and components. If any errors are detected, an error screen will appear, and the user should contact their local GAZOMAT™ service center. Error codes provide specific information about issues such as abnormal laser temperature control, weak laser intensity, or circuit board temperature exceeding limits. If an error occurs, restarting the device is recommended, especially after it has cooled down if temperature-related errors appear. Users are strictly forbidden from opening the detector or battery, particularly in hazardous atmospheres, or from changing, modifying, or adapting any parts of the detector. The instrument should not be used if the outer case is broken or wet, and the battery should be removed immediately if smoke, strange smells, short-circuit, or fire occurs. The device has an enclosure rating of IP54 and should not be immersed in liquid.

Regarding laser safety, the infrared measurement laser is Class 1 eye safe, while the green indication laser is Class 3R. Users must not stare into the beam or point the laser at humans, livestock, or other animals. The device should be stored in a cool, dry environment, away from extreme temperatures, and without the battery installed. It should be transported in its dedicated casing to prevent damage from shock or vibrations. If dust is on the lens or body, it should be wiped with a lint-free dry clean cloth or pre-moistened optical wipe, avoiding rough materials that could damage the lens surface.

When detecting through glass, the GAZOSCAN™ should be pointed at an angle to avoid receiving light reflected vertically from the glass, which can cause light intensity saturation or inaccurate measurements. The device should not be used to detect through materials with strong absorption or reflection effects on the infrared laser, such as PMMA, laminated glass, or anti-infrared glass, as this can prevent methane detection or lead to inaccurate results. When detecting towards a corner or similar situation, the infrared laser may reflect between walls, leading to high measurement concentrations. In such cases, the device should be pointed to avoid multiple reflections for accurate results.

The manufacturer is not liable for abnormal use or malicious tampering with the product. In case of malfunction, users should contact GAZOMAT™ North America, LLC. The warranty covers free maintenance for software or hardware problems, provided the equipment has been used, handled, and stored according to the manual's recommendations. The warranty does not cover missing purchase documents, misuse, unauthorized modification, intentional damages, theft, or damages from unauthorized accessories or natural disasters.

Gazomat Gazoscan Specifications

General IconGeneral
Target GasMethane (CH4)
Detection Range0-100% LEL
Operating Temperature-20°C to +50°C
Power SourceRechargeable Battery
Alarm LevelsAdjustable
DisplayLCD
CertificationATEX, IECEx
Humidity Range0-95% RH (non-condensing)

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