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GE Zenith Controls ZTX - User Manual

GE Zenith Controls ZTX
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72R-1000
9/05
ZTX Series Automatic Transfer Switches
40-400 Amps
GE Zenith Controls
Operation and Maintenance Manual
e

Questions and Answers

Summary

ZTX Series Automatic Transfer Switches

GE Zenith Controls Operation Manual

Operational and maintenance guide for GE Zenith ZTX Series Automatic Transfer Switches.

Authorized Service and Support

Introduction to Transfer Switch Technology

Purpose and Functionality of GE Zenith Transfer Switches

Explains the primary role and operational capabilities of GE Zenith transfer switches.

Transfer Switch Installation Procedures

Equipment Inspection and Storage Guidelines

Procedures for inspecting and storing the transfer switch to prevent damage.

Final Pre-Energization Inspection Checklist

Ensures all checks are complete before powering up the transfer switch.

Transfer Switch Mounting Requirements

Guidance on proper mounting locations and considerations for the transfer switch.

Installation: Power and Terminal Connections

Making Electrical Power Connections

Detailed steps for connecting power sources and loads to the transfer switch terminals.

Power Connection Terminal Specifications

Information on terminal types, wire sizes, and connection methods.

Installation: Control Wiring and Torque

Connecting Engine Start and Control Circuits

Instructions for wiring engine start controls and other system interconnections.

Lug Tightening Torque Specifications

Specifies the correct torque values for tightening power connection lugs.

Installation: Exerciser Option Setup

Battery and Holder Installation for Exerciser

Details on installing the battery and holder for the automatic exerciser feature.

Installation: Functional Testing and Timing

Performing a Functional Test of the ATS

Step-by-step guide to test the automatic transfer switch's operation.

Understanding ATS Timing Cycle Parameters

Explanation of the timers and sequence for source transfer and retransfer.

Installation: System Voltage Configuration

Adjusting System Voltage Settings

Guide to configuring the controller for specific system voltage and frequency requirements.

Control Interface Overview and Indicators

Interpreting Control Panel Indicator LEDs

Meaning and function of each LED indicator on the control interface.

Control Panel Pushbutton Functions

Description of the purpose and operation of each control pushbutton.

Keypad Control Operation Guide

Using the TEST Key for Transfer Simulation

How to simulate a power outage and test the transfer sequence using the TEST key.

Setting and Managing Automatic Exerciser

Procedure for programming and canceling automatic generator exerciser tests.

Timer Bypass and Cancel Key Functions

How to use Timer Bypass and Cancel keys for operation control.

Automatic Generator Exerciser Features

Automatic Exerciser Scheduling and Operation

Details on scheduling, running, and managing automatic generator exerciser tests.

Exerciser Load Transfer Configuration

Options for configuring the exerciser to include or exclude load transfer.

In-Phase Monitor Functionality Details

In-Phase Monitor Operation and Benefits

Explanation of the in-phase monitor's role in synchronizing power sources.

Controlling the In-Phase Monitor Feature

Instructions for enabling or disabling the in-phase monitor functionality.

Example System Configurations

Partial Coverage System Diagram Explained

Illustrates a typical partial coverage system wiring with the transfer switch.

Total Coverage System Diagram Explained

Illustrates a typical total coverage system wiring with the transfer switch.

Typical Diagrams and Schematics Reference

Power Circuit Schematic Analysis

Detailed electrical schematic for power circuits of the transfer switch.

Power Panel Component Layout Diagram

Visual representation of component placement on the transfer switch power panel.

Interconnect Plug Wiring Configuration

Diagram and details for the interconnect plug connections.

Replacement Parts Catalog (40-200 Amps)

Parts for Standard Transition 40-200 A Units

List of available replacement parts for 40-200 Amp standard transition models.

Replacement Parts Catalog (225-400 Amps)

Parts for Standard Transition 225-400 A Units

List of available replacement parts for 225-400 Amp standard transition models.

Troubleshooting Common Operational Issues

GE Zenith Controls ZTX Specifications

General IconGeneral
TypeAutomatic Transfer Switch
Voltage RatingUp to 600 VAC
Poles2, 3, 4
Current Rating30-4000A
Enclosure TypeNEMA 1, 3R, 4, 12
Control TypeMicroprocessor
StandardsUL 1008, CSA C22.2

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