gefran EXP-DE-I1R1F2-ADV

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ADV200

Instruction manual

EXP-DE-I1R1F2-ADV

Digital Incremental (DE)

Encoder expansion card S5L30

• 1 TTL/HTL Encoder Input

• 1 TTL/HTL Encoder Output Repetition

• 2 Channel freeze

Questa scheda può essere utilizzata solo con drive ADV200 versione firmware 3.0 e successive

This card can be used only with drive ADV200 firmware version 3.0 and later

Isolamento funzionale - Functional insulation

FELV (Functional Extra Low Voltage) EN 61800-5-1

Introduzione / Introduction

Scheda di espansione per un ingresso / uscita encoder digitale optoisolato TTL/

HTL per i drive ADV200.

E' possibile montare fino a due schede encoder per Drive, per maggiori dettagli

vedere il capitolo 5.4 del manuale ADV200 Guida Rapida all'installazione.

Gli ingressi Freeze congelano la posizione encoder e sono utilizzati solo da MDPlc

The card adds 1 digital TTL / HTL optocoupled encoder input / 2 freeze inputs / 1 output to

the ADV200 drive.

It’s possible to mount up to 2 encoder cards for each drive; for more details see chapter 5.4

of ADV200 Quick Start Up Guide.

The Freeze inputs store the encoder position and can be used only by MDPlc.

Fissaggio / Mounting

Fare riferimento al capitolo Installazione schede opzionali del manuale

ADV200 Guida rapida all'installazione.

Refer to ADV200 Quick Start up manual, chapter Installation of optional cards.

ATTENZIONE: Utilizzare solo le viti in dotazione !

CAUTION: Use only the supplied screws !

Possono essere inserite fino a tre schede opzionali nei tre alloggiamenti

(Slot) che si trovano sotto la copertura superiore:

• Slot 1: dedicato alle schede IO (EXP-IO-...-ADV) (*)

• Slot 2: dedicato alle schede Encoder (EXP-...-ADV)

• Slot 3: dedicato alle schede Bus di campo (EXP-PDP-ADV, EXP-CAN-ADV,

ecc) (*)

Up to three optional cards can be inserted in the three slots under the top

cover:

• Slot 1: dedicated to IO cards (EXP-IO-...-ADV) - (*)

• Slot 2: dedicated to Encoder cards (EXP-...-ADV)

• Slot 3: dedicated to field Bus cards (EXP-PDP-ADV, EXP-CAN-ADV, etc.)(*)

(*) Nel caso sia necessario gestire 2 o 3 encoder, in questi Slot possono essere inserite anche le

schede per gli encoder digitali (EXP-DE-I1R1F2-ADV e EXP-DE-I2R1F2-ADV), vedere il capitolo

11.5.1 del manuale ADV200 Guida rapida per maggiori dettagli.

(*) If managing 2 or 3 encoders, these slots can also be used for the digital encoder cards (EXP-

DE-I1R1F2-ADV and EXP-DE-I2R1F2-ADV), see section 11.5.1 ADV200 Quick Start up manual,

for further details.

Importante! Se viene inserita una scheda opzionale in uno Slot errato, il drive segnalerà

un messaggio di errore.

Attention! If an optional card is inserted in an incorrect Slot, the drive will send an

error message.

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Overview

Function Description
Important Technical Specifications
General
Encoder Power Supply
TTL Line-driver (Input)
TTL/HTL Push-Pull (Input)
Repeat Encoder - RE (TTL/HTL Line-driver) (Output)
Usage Features
Maintenance Features

The EXP-DE-I1R1F2-ADV is a Digital Incremental (DE) Encoder expansion card, identified as S5L30, designed for use with ADV200 drives running firmware version 3.0 or later. This card provides opto-isolated digital TTL/HTL encoder input and output capabilities.

Function Description:

The card adds one digital TTL/HTL optocoupled encoder input, two freeze inputs, and one output to the ADV200 drive. The freeze inputs are specifically designed to store the encoder position and are exclusively used by MDPIc. The card also features an encoder output repetition function, allowing the servomotor feedback device to be repeated. This repetition is performed via hardware and can be configured with a programmable divider. The output signals are available on the XER connector, and their levels depend on the "Encoder X Supply" parameter. This allows for flexible configurations, such as an HTL encoder input with an external 24V supply and a 5V encoder repetition.

Important Technical Specifications:

General:

Functional Insulation: FELV (Functional Extra Low Voltage) EN 61800-5-1.
Wire Sizes: 0.2 ... 2.5 mm² (AWG 24 ... 12). Shielded cables with twisted pairs are required, with shielding fixed to omega cables as described in the drive manual.
Mounting: Up to two encoder cards can be mounted per drive. The card is inserted into one of three available slots under the top cover. Slot 1 is dedicated to IO cards, Slot 2 to Encoder cards, and Slot 3 to Field Bus cards. However, for managing 2 or 3 encoders, Slots 1 and 3 can also be used for digital encoder cards. It is crucial to use only the supplied screws for mounting. Inserting an optional card into an incorrect slot will trigger an error message on the drive.

Encoder Power Supply:

Programmable Encoder Power Supply: The internal power supply for the encoder can be selected via the keypad (ENCODER CONFIG menu, PAR 2102 Encoder supply) with a minimum step of 0.1V.
Voltage Range:
- Default: 5.2V
- Minimum: 5.2V
- Maximum: 20.0V
Cable Length Consideration: When setting the supply voltage, potential voltage drops due to cable length should be considered.

TTL Line-driver (Input):

Channels: A+ A-, B+ B-, Z+ Z-, differential line drivers, opto-isolated. Manages loss of encoder signals.
Max Frequency: 200 kHz (check the number of encoder impulses according to the maximum speed).
Number of Impulses: Min 128, Max 32768 (default 1024).
Electrical Interface: TTL (ref. GND) Ulow ≤ 0.5V, Uhigh ≥ 2.5V.
Load Capacity: 10mA @ 5.5V (Zin 365Ω).
Power Supply: Min +5.2V, Max +6.0V (default +5.2V), Imax 150mA. Programmable internal power supply.
Cable Length: 50m max.

TTL/HTL Push-Pull (Input):

Channels: A/B/Z, complementary push-pull, opto-isolated. Loss of encoder cannot be managed with single-ended versions; in this case, disable the Speed Fbk Loss [22] alarm.
Max Frequency: 100 kHz (check the number of encoder impulses according to the maximum speed).
Number of Impulses: Min 128, Max 32768 (default 1024).
Electrical Interface: HTL Ulow ≤ 3.0V, Uhigh ≥ Venc - 3.0V.
Load Capacity: 7mA @ 20.0V (Zin 2635Ω).
Power Supply: Min +5.2V, Max +6.0V (default +5.2V), Imax 150mA. Programmable internal power supply. The maximum value of digital HTL inputs when an external power supply is used is 27V.
Cable Length: 50m max.

Repeat Encoder - RE (TTL/HTL Line-driver) (Output):

Channels: A+ A-, B+ B-, differential line drivers, opto-isolated.
Max Frequency: 200 kHz.
Number of Impulses: 1/1-1/2-1/4-1/8 repeat (default 1/1).
Electrical Interface: TTL (ref. GND) Ulow ≤ 0.5V, Uhigh ≥ 2.5V; HTL Ulow ≤ 3.0V, Uhigh ≥ Venc - 3.0V (only with DE encoder).
Load Capacity: 20mA @ 5.5V (Zin 120Ω).
Power Supply: Same power supply set for the primary encoder.
Cable Length: 50m max.

Usage Features:

Installation: Refer to the "Installation of optional cards" chapter in the ADV200 Quick Start Up manual.
Encoder Recognition: Upon power-on, the drive will recognize the optional card in the expansion slot and display a message for a few seconds. To read the recognized card type, navigate to the "02 DRIVE INFO" menu and select PAR 532 (Slot 2 card type), PAR 530 (Slot 1 card type), or PAR 534 (Slot 3 card type).
LED Indicators:
- PWR (Green): ON when the expansion card is powered and active.
- +VE (Green): ON when the encoder is powered.
- S0, S1 (Yellow): Diagnostic LEDs. If the encoder is wired correctly, these LEDs flash in a binary sequence.
Wiring Diagrams: The manual provides detailed wiring diagrams for various encoder types:
- Fig.1: Incremental Digital Encoder (DE) - PUSH-PULL / LINE DRIVER
- Fig.2: Incremental Digital Encoder (DE) SINGLE ENDED NPN O.C.
- Fig.3: Incremental Digital Encoder (DE) SINGLE ENDED PNP O.C.
- Fig.4: Incremental Digital Encoder (DE) - PUSH-PULL / LINE DRIVER (With external supply)
- Fig.5: Incremental Digital Encoder (DE) SINGLE ENDED NPN O.C. (With external supply)
- Fig.6: Repeat Encoder

Maintenance Features:

Error Messages: The drive will signal an error message if an optional card is inserted into an incorrect slot.